WC颗粒增强盾构机滚刀刀圈的组织性能Microstructure and properties of WC particle-reinforced cutter ring of tunnel boring machine
赵兴明,刘学红,闫光立,赵连志,班朝磊,王政钦
摘要(Abstract):
为了提高盾构机滚刀刀圈的耐磨寿命,将WC颗粒通过铸造方法加入到H13钢中,并采用光学显微镜、扫描电镜、硬度计、冲击试验和磨损试验等研究了不同WC颗粒加入量对H13钢组织和性能的影响。结果表明:随着WC颗粒加入量的增多,H13钢中碳化物的数量和硬度均逐渐升高。在加入量为1 mass%时,H13钢的综合力学性能最优。扫描电镜分析结果显示,WC颗粒加入H13钢后发生了重熔,并在基体中形成了含W的M_6C型碳化物。装机试验证明,WC颗粒增强盾构机滚刀刀圈使用寿命明显高于普通H13钢滚刀刀圈。
关键词(KeyWords): WC颗粒增强;滚刀刀圈;组织;性能
基金项目(Foundation): 聊城大学大学生创新创业基金项目(cxcy2021258)
作者(Author): 赵兴明,刘学红,闫光立,赵连志,班朝磊,王政钦
DOI: 10.13289/j.issn.1009-6264.2022-0013
参考文献(References):
- [1] 向源,胡锋,周雯,等.盾构机滚刀刀具用钢研究现状及进展[J].钢铁研究学报,2021,33(2):91-102.XIANG Yuan,HU Feng,ZHOU Wen,et al.Status and prospect of steels for disc cutter ring in shied machine[J].Journal of Iron and Steel Research,2021,33(2):91-102.
- [2] 张占杰,刘朴,赵海峰,等.TBM滚刀刀圈材料性能的研究[J].钢铁研究,2013,41(1):18-21.ZHANG Zhan-jie,LIU Pu,ZHAO Hai-feng,et al.Research on materials performance of TBM disk cutter rings[J].Research on Iron & Steel,2013,41(1):18-21.
- [3] 赵金华,费学婷,袁国,等.国产与进口TBM滚刀刀圈显微组织与磨损机理的对比分析[J].矿山机械,2012,40(8):120-124.ZHAO Jin-hua,FEI Xue-ting,YUAN Guo,et al.Comparison and analysis of domestic and imported TBM cutter ring in microstructure and wear mechanism[J].Mining & Processing Equipment,2012,40(8):120-124.
- [4] 梁君宁,刘宏勋,霍志春.一种盾构刀具应用铁基复合材料的理论浅析[J].新型工业化,2021,11(6):128-129.LIANG Jun-ning,LIU Hong-xun,HUO Zhi-chun.Theoretical analysis of a shield cutter using iron matrix composites[J].The Journal of New Industrialization,2021,11(6):128-129.
- [5] Zdenek Z,Britta S,Markus T.Investigations on transient support pressure transfer at the tunnel face during slurry shield drive part 1:Case A-Tool cutting depth exceeds shallow slurry penetration depth[J].Tunnelling and Underground Space Technology,2021,118:104168.
- [6] Zdenek Z,Britta S,Markus T.Investigations on the transient support pressure transfer at the tunnel face during slurry shield drive Part 2:Case B-Deep slurry penetration exceeds tool cutting depth[J].Tunnelling and Underground Space Technology,2021,118:104169.
- [7] 韦家波.M/B复相热处理工艺对H13钢组织与性能的影响规律[D].南京:江苏大学,2020.WEI Jia-bo.Effects of M/B complex microstructure heat treatments on microstructure and properties of H13 steel[D].Nanjing:Jiangsu University,2020.
- [8] 牛旭斐,王雪,朱长青,等.高品质盾构刀圈材料的开发[J].河北冶金,2020(1):9-11.NIU Xu-fei,WANG Xue,ZHU Chang-qing,et al.Development of high quality shield cutter ring material[J].Hebei Metallurgy,2020(1):9-11.
- [9] Jin H,Ji R J,Dong T C,et al.Fabrication and characterization of WC particles reinforced Ni-Fe composite coating by jet electrodeposition[J].Surface & Coatings Technology,2021,421:127368.
- [10] Li P,Li X,Li Y C,et al.Microstructure and mechanical properties of millimeter wc particle-reinforced high-chromium cast iron composites[J].Journal of Materials Engineering and Performance,2019,28(12):7816-7827.
- [11] Yuan Y L,Li Z G.A novel approach of in-situ synthesis of WC particulate-reinforced Fe-30Ni ceramic metal coating[J].Surface & Coatings Technology,2017,328:256-265.
- [12] 羊求民,羊建高,苏伟,等.纳米/超细晶WC-Co 类硬质合金的研究进展[J].稀有金属与硬质合金,2018,46(1):76-83.YANG Qiu-min,YANG Jian-gao,SU Wei,et al.Research progress of nano/ultrafine WC-Co cemented carbides[J].Rare Metals and Cemented Carbides,2018,46(1):76-83.
- [13] 张焱,尤显卿,田四光,等.钢结硬质合金的发展现状[J].热处理,2008,23(1):12-15.ZHANG Yan,YOU Xian-qing,TIAN Si-guang,et al.Development of steel boned carbide[J].Heat Treatment,2008,23(1):12-15.
- [14] 张洪奎,刘笑莲.国内热作模具钢发展概况[J].热处理,2003,18(2):52-58.ZHANG Hong-kui,LIU Xiao-lian.Development of hot working die steels in China[J].Heat Treatment,2003,18(2):52-58.
- [15] 张焱,尤显卿,刘宝,等.离心铸造WC/钢组织结构的研究[J].兵器材料科学与工程,2010,33(2):41-44.ZHANG Yi,YOU Xian-qing,LIU Bao,et al.Research on microstructure of WC/steel composite prepared by centrifugal casting[J].Ordnance Material Science and Engineering,2010,33(2):41-44.
- [16] 贺鹏飞,魏正英,杜军,等.铝合金熔滴复合电弧沉积同步WC颗粒强化增材制造工艺研究[J].机械工程学报,2022,58(5):258-267.HE Peng-Fei,WEI Zheng-ying,DU Jun,et al.Investigation of droplet + arc deposition additive manufacturing with WCp simultaneous reinforcement for aluminum alloy[J].Journal of Mechanical Engineering,2022,58(5):258-267.
- [17] 张展展,宁家庆,左玲立,等.工艺参数对WC 颗粒增强表层复合材料与钢基界面组织的影响[J].金属热处理,2021,46(11):131-136.ZHANG Zhan-zhan,NING Jia-qing,ZUO Ling-ling,et al.Effect of process parameters on interfacial microstructure of WC particle reinforced surface composite and steel substrate[J].Heat Treatment of Metals,2021,46(11):131-136.
- [18] 刘爱国,王晓娟,王微伟.超高含量球形WC 颗粒增强熔敷层的制备与组织分析[J].焊接学报,2021,42(6):91-96.LIU Ai-guo,WANG Xiao-juan,WANG Wei-wei.Preparation and microstructure analysis of ultra-high content spherical WC particle reinforced cladding layer[J].Transactions of the China Welding Institution,2021,42(6):91-96.
- [19] 靳鑫,李毅,陈波,等.WC 颗粒增强铁基合金涂层的组织及耐磨性[J].热加工工艺,2020,49(12):92-95.JIN Xin,LI Yi,CHEN Bo,et al.Microstructure and wear resistance of WC particle reinforced Fe-based alloying layer[J].Hot Working Technology,2020,49(12):92-95.
- [20] 潘晓华,朱祖昌.H13 热作模具钢的化学成分及其改进和发展的研究[J].模具制造,2016(4):78-85.PAN Xiao-hua,ZHU Zu-chang.The study of the chemical composition and improvement and development for the H13 hot work die & mold steel[J].Die and Mould Manufacture,2016(4):78-85.
- [21] 李勇,陈晶芳.淬火回火工艺对 H13 钢组织及硬度性能的影响[J].浙江工贸职业技术学院学报,2014,14(4):58-60.LI Yong,CHEN Jing-fang.Influences of quenching and tempering on microstructure and hardness of H13 steel[J].Journal of Zhejiang Industry and Trade Polytechnic,2014,14(4):58-60.
- [22] 周青春.硅在H13 型热作模具钢中作用的研究[D].上海:上海大学,2012.ZHOU Qing-chun.Effect of silicon on H13 type hot work die steel[D].Shanghai:Shanghai University,2012.
- [23] 宁安刚,毛文文,郭汉杰.H13 钢淬火态碳化物的析出行为及沉淀强化[J].过程工程学报,2014,14(6):1041-1046.NING An-gang,MAO Wen-wen,GUO Han-jie.Precipitation behavior and precipitation strengthening of carbide of as-quenched H13[J].The Chinese Journal of Process Engineering,2014,14(6):1041-1046.
- [24] 鲁思渊.热处理工艺对 Cr13 型塑料模具钢组织与耐蚀性影响研究[D].北京:清华大学,2015.LU Si-yuan.Effect of heat treatments on the microstructure and corrosion resistance of Cr13-type plastic mold steel[D].Beijing:Tsinghua University,2015.
- [25] Mao M T,Guo H J,Wang F,et al.Chemical composition and structural identification of primary carbides in as-cast H13 steel[J].International Journal of Minerals,Metallurgy and Materials,2019,26(7):839-848.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||