王小红,郭俊,闫静,罗亮,叶敏,林元华

• 1:西南石油大学材料科学与工程学院
• 2:宝石机械成都装备制造分公司

摘要(Abstract)：

综述了国内外主要的石油钻杆用铝合金的化学成分、物相组成及性能特点;介绍了铝合金钻杆的生产工艺,重点阐述了其独特的挤压成形、淬火、矫直及装配工艺,探讨了不同使用工况下铝合金钻杆的磨损机理。最后,指出铝合金钻杆研发是一个涉及材料、装备、工艺的系统工程,我国开发石油钻杆用铝合金材料应以Al-Zn-Mg系铝合金为基础,着力解决其热强性差、挤压成形后横向性能差等关键问题,并根据使用工况有针对性的设计其耐磨性能。

关键词(KeyWords)： 铝合金;钻杆;生产工艺;磨损;组织

Abstract:

Keywords:

基金项目(Foundation): 四川省教育厅重点项目(13ZA0181);; 四川省高等学校油气田材料重点实验室基金(12YQT021)

作者(Author): 王小红,郭俊,闫静,罗亮,叶敏,林元华

DOI: 10.13289/j.issn.1009-6264.2013.s1.005

参考文献(References)：

• [1]Stair M A,McInturff T L.Casing and tubing design considerations for deep sour-gas wells[J].SPE Drilling Engineering,1986,1(3):221-232.
• [2]鄢泰宁,薛维,兰凯.高可靠性铝合金钻杆及其在超深井和水平井中的应用[J].地质科技情报,2010,29(1):112-115.YAN Tai-ning,XUE Wei,LAN Kai.High reliability aluminum alloy drill pipe and its application in super-deep wells and extended-reach wells[J].Geological Science and Technology Information,2010,29(1):112-115.
• [3]李建湘,刘静安,杨志兵,等.铝合金特种管、型材生产技术[M].北京:冶金工业出版社,2008.
• [4]梁健,刘秀美,王汉宝.地质钻探铝合金钻杆应用浅析[J].勘察科学技术,2010(3):62-64.LIANG Jian,LIU Xiu-mei,WANG Han-bao.Application analysis of aluminum alloy drilling rods in geologic drilling[J].Exploration of Science andTechnology,2010(3):62-64.
• [5]刘静安.铝合金钻探管的特点及其应用与发展[J].有色金属加工,2011,40(6):7-10.LIU Jing-an.Characteristics and application of aluminium alloy drill pipe[J].Nonferrous Metals Processing,2011,40(6):7-10.
• [6]轻合金加工厂.中国和外国铝及铝合金加工产品的化学成分与状态[M].日本:加工厂,1986.
• [7]Garkushin G V,Razorenov S V,Kanel G I.Submicrosecond strength of the D16T aluminum alloy at room and elevated temperatures[J].Physics of theSolid State,2008,50(5):839-843.
• [8]Santus C,Bertini L,Beghini M,et al.Torsional strength comparison between two assembling techniques for aluminium drill pipe to steel tool jointconnection[J].International Journal of Pressure Vessels and Piping,2009,86:177-186.
• [9]邓小民.铝合金无缝管生产原理与工艺[M].北京:冶金工业出版社,2007.
• [10]Liu D,Atkinson H V,Kapranos P,et al.Effect of heat treatment on properties of thixoformed high performance 2014 and 201 aluminium alloys[J].Materials Science,2004,39(1):99-105.
• [11]Orava R N,Otto H E,Mikesell R.Tensile and fatigue properties of explosively and conventionally formed 2014 aluminum alloy[J].MetallugicalTransactions,1971,2(6):1675-1682.
• [12]潘复生,张丁非.铝合金及应用[M].北京:化学工业出版社,2006.
• [13]Polmear I J,Couper M J.Design and development of an experimental wrought aluminum alloy for use at elevated temperatures[J].MetallurgicalTransactions A,1998,19(4):1027-1035.
• [14]Rao R N,Das S,Mondal D P,et al.Dry sliding wear behaviour of cast high strength aluminium alloy(Al-Zn-Mg)and hard particle composites[J].Wear,2009,267(9-10):1688-1695.
• [15]王祝堂,田荣璋.铝合金及其加工手册[M].长沙:中南大学出版社,2000.
• [16]Kim H H,Kang C G.Evaluation of precipitation hardening characteristics of rheology-forged Al 7075 aluminum alloy using nano-or microindentationand atomic force microscopy[J].Metallurgical and Materials Transactions A,2010,41(3):696-705.
• [17]金相图谱编写组.变形铝合金金相图谱[M].北京:冶金工业出版社,1975.
• [18]Du Z W,Wang G J,Han X L,et al.Microstructural evolution after creep in aluminum alloy 2618[J].Materials Science,2012,47(6):2541-2547.
• [19]Jabra J,Romios M,Lai J,et al.The effect of thermal exposure on the mechanical properties of 2099-T6 die forgings,2099-T83 extrusions,7075-T7651 plate,7085-T7452 die forgings,7085-T7651 plate,and 2397-T87 plate aluminum alloys[J].Materials Engineering and Performance,2006,15(5):601-607.
• [20]Jose I R,Daniel C.Modeling of the effect of temperature,frequency,and phase transformations on the viscoelastic properties of AA 7075 and AA 2024-T3 aluminum alloys[J].Metallurgical and Materials Transactions A,2012,43(12):4633-4646.
• [21]张蕙军.WQ油田加注缓蚀剂进行腐蚀治理的技术研究与应用[D].成都:西南石油大学,2010.
• [22]Kim J H,Yeom J T,Hong J K,et al.Effect of scandium on the hot extrudability of 7075 aluminum alloy[J].Metallurgical and Materials TransactionsA,2010,16(4):669-677.
• [23]黄玲,李海,王秀芝,等.Al-Cu-Ce合金的微观组织与力学性能[J].材料热处理学报,2012,33(9):60-64.HUANG Ling,LI Hai,WANG Zhi-xiu,et al.Microstructure and mechnical properties of Al-Cu-Ce alloy[J].Transactions of Materials and HeatTreatment,2012,33(9):60-64.
• [24]夏卿坤,刘志义,李云涛,等.Al-Cu-Mg-Ag-Zr铝合金热稳定性能研究[J].材料热处理学报,2007,28(6):50-53.XIA Qing-hun,LIU Zhi-yi,LI Yun-tao,et al.Study on thermal stability of Al-Cu-Mg-Ag-Zr alloy[J].Transactions of Materials and Heat Treatment,2007,28(6):50-53.
• [25]Bhushan R K,Kumar S.Influence of SiC particles distribution and their weight percentage on 7075 Al alloy[J].Materials Engineering andPerformance,2011,20(2):317-323.
• [26]薛文林.俄罗斯铝合金钻探管的开发[J].轻合金加工技术,1995,23(3):18-20.XUE Weng-ling.Development of aluminum alloy drilling rods of Russian[J].Light Alloy Fabrication Technology,1995,23(3):18-20.
• [27]李学朝.铝合金材料组织与金相图谱[M].北京:冶金工业出版社,2010.
• [28]王新新,陈诚德.钻杆生产技术的发展与展望[J].石油机械,1999,27(10):44-49.WANG Xin-xin,CHEN Cheng-de.Development and prospects for producing technology of drill pipes[J].China Petroleum Machinery,1999,27(10):44-49.
• [29]Rokni M R,Zarei-Hanzaki A,Abedi H R.Microstructure evoluton and mechanical properties of back extruded 7075 aluminum alloy at elevatedtemperatures[J].Materials Science and Engineering A,2012,532(1):593-600.
• [30]刘静安,邵莲芬.铝合金挤压工磨具典型图册[M].北京:化学工业出版社,2007.
• [31]Santus C,Bertini L,Beghini M,et al.Torsional strength comparision between two assembling techniques for aluminium drill pipe to steel jointconnection[J].Pressure Vessels and Piping,2009,86(2-3):177-186.
• [32]刘静安,谢水生.铝合金材料的应用与技术开发[M].北京:冶金工业出版社,2004.
• [33]余荣华,袁鹏斌.铝合金钻杆的特点及应用前景[J].石油矿场机械,2011,40(3):81-85.YU Rong-hua,YUAN Peng-bin.Aluminum drill pipe characteristics and potential applications[J].Oil Field Equipment,2011,40(3):81-85.
• [34]Staffan Jacobson,Per Wallen,Sture Hogmark.Correlation between groove size,wear rate and topography of abraded surfaces[J].Wear,1987,115(1-2):83-93.
• [35]林元华,付建红,卢亚峰,等.下部钻柱有限元动力学仿真研究[J].西南石油大学学报:自然科学版,2008,30(6):85-88.LIN Yuan-hua,FU Jian-hong,LU Ya-feng,et al.Finite element dynamics emulation of BHA[J].Journal of Southweat Petroleum University:Science&Technology Edition,2008,30(6):85-88.
• [36]Cheathan C A,Coneaux B C.General guidelines for predicting fatigue life of MWD tools[C]∥Proceedings of Society of petroleum Engineers,23906,1992.
• [37]林元华,施太和,赵鹏,等.复杂地层钻具接头力学性能模拟及应用[J].钢铁,2005,40(8):43-47.LIN Yuan-hua,SHI Tai-he,ZHAO Peng,et al.Simulation on mechanical properties of drilling tool joint for complexformation lithology and application[J].Iron and Steel,2005,40(8):43-47.
• [38]Hall R W J,Garkasi A.Recent advances in casing technology[C]∥The 1994 IADC/SPE Drilling Conference,Dallas,USA,1994.
• [39]Sling M,Mondal D P,Das S.Abrasive wear response of aluminium alloy-sillimanite particle reinforced composite under low stree condition[J].Materials Science Engineering A,2006,419(1-2):59-68.
• [40]宋治,冯荣耀,等.油井管与管柱技术及应用[M].北京:石油工业出版社,2007.
• [41]唐继平,狄勤丰,胡以宝,等.铝合金钻杆的动态特性分析及其磨损机制[J].石油学报,2010,31(4):684-688.TANG Ji-ping,DI Qin-feng,HU Yi-bao,et al.Analysis on dynamic characteristics and wear mechanism of aluminum alloy drill pipe[J].ActaPetroleisinica,2010,31(4):684-688.
• [42]胡以宝.基于实际井眼轨迹的钻柱动力学特性有限元分析[D].上海:上海大学,2011.

文章评论(Comment)：