GCr15钢滚珠丝杠感应淬火漏磁控制及耐磨性Controlling of magnetic flux leakage and wear resistance of GCr15 steel ball screw by induction hardening
崔洪芝,李永凤,孙金全,李保民,陈鑫,白斌
摘要(Abstract):
通过涂覆导磁体对GCr15钢滚珠丝杠表面感应淬火进行漏磁控制,对比分析了漏磁控制前后试样淬火组织、硬度、深度及耐磨性。研究表明:GCr15淬火后的组织为马氏体+残留奥氏体,控制漏磁淬火工艺显著增加丝杠滚道处的磁力线密度,提高整个丝杠表面的温度和加热深度,增加淬火硬化层的深度,也减小硬度曲线的梯度,从而显著提高了耐磨性,相对于未淬火试样耐磨性提高了2.5~4倍。感应淬火试样的磨损主要是磨粒磨损和剥层磨损,未涂覆导磁体时,剥层厚且是脆性和塑性断口混杂的粗糙形貌,而涂覆导磁体后,因为组织和硬度均匀,硬化层深度大,磨削片层薄且表面光整,耐磨性好。
关键词(KeyWords): GCr15钢;导磁体;耐磨性;漏磁控制
基金项目(Foundation): 山东省“泰山学者”计划(ts20110828);; 工信部“高档数控机床与基础制造装备”科技重大专项(2011ZX04014-031)
作者(Author): 崔洪芝,李永凤,孙金全,李保民,陈鑫,白斌
DOI: 10.13289/j.issn.1009-6264.2013.08.017
参考文献(References):
- [1]吴元徽.滚珠丝杠表面感应淬火的质量控制[J].金属热处理,2011,36(1):120-121.WU Yuan-hui.Quality control of surface inductive quenching for ball screw[J].Heat Treatment of Metals,2011,36(1):120-121.
- [2]Wang H M,Yu Y L,Li S Q.Microstructure and tribological properties of laser clad CaF2/Al2O3 self-lubrication wear-resistant ceramicmatrixcomposite coatings[J].Scripta Materialia,2002,47(1):57-61.
- [3]Duan G,Wang H M.High-temperature wear resistance of a laser-cladγ/Cr3Si metal silicide composite coating[J].Scripta Materialia,2002,46(1):107-111.
- [4]Zhou L,Liu G,Han Z.Grain size effect on wear resistance of a nanostructured AISI52100 steel[J].Scripta Materialia,2008,58(6):445-448.
- [5]刘元富,刘秀波,张伟,等.等离子熔敷TiC/γ-(Fe,Ni)复合涂层组织与耐磨性[J].材料热处理学报,2012,33(3):119-123.LIU Yuan-fu,LIU Xiu-bo,ZHANG Wei,et al.Microstructure and wear resistance of plasma clad TiC/γ-(Fe,Ni)composite coating[J].Transactionsof Materials and Heat Treatment,2012,33(3):119-123.
- [6]王影.滚珠丝杠传动系统的典型失效分析[J].精密制造与自动化,2008(4):29-30,34.WANG Ying.Typical failure analysis of ball screw transmission system[J].Precise Manufacturing&Automation,2008(4):29-30,34.
- [7]张佐营,宋现春,姜洪奎,等.精密滚珠丝杠滚道磨损异常的原因分析[J].工具技术,2008,42(1):44-47.ZHANG Zuo-ying,SONG Xian-chun,Jiang Hong-kui,et al.Study on exceptional wear of screw shaft groove in high-precision ball screw[J].ToolEngineering,2008,42(1):44-47.
- [8]冯伟年.导磁体在感应加热中的应用(上)[J].金属加工,2008(5):30-35.FENG Wei-nian.Magnetizer application in induction quenching(first)[J].Metal Working,2008(5):30-35.
- [9]朱会文,胡晓平,许建芳,等.导磁体在汽车零件感应加热中的应用技术[J].热处理,2003,8(4):36-42.ZHU Hui-wen,HU Xiao-ping,XU Jian-fang,et al.Application of magnetic conductive body to induction heating of auto parts[J].Heat Treatment,2003,18(4):36-42.
- [10]王爱琴,谢敬佩,王文焱,等.表面感应淬火对45钢滚动磨损特性的影响[J].材料热处理学报,2007,28(1):127-129.WANG Ai-qin,XIE Jing-pei,WANG Wen-yan,et al.Effect of induction hardening on rolling wear properties of 45 steel[J].Transactions of Materialsand Heat Treatment,2007,28(1):127-129.
- [11]Cui X H,Wang S.Q,Wang F,et al.Research on oxidation wear mechanism of the cast steels[J].Wear,2008,265(3-4):468-476.
- [12]Abouei V,Saghafian H,Kheirandish S H.Effect of microstructure on the oxidative wear behavior of plain carbon steel[J].Wear,2007,262(9-10):1225-1231.
- [13]Shiv K,Ashish B C,Dipak K M,et al.Dry sliding wear behavior of medium carbon steel against an alumina disk[J].Wear,2011,270(5-6):413-421.
- [14]Bahrami A,Mousavi Anijdan S H,Golozar M A,et al.Effects of conventional heat treatment on wear resistance of AISI H13 tool steel[J].Wear,2005,258(5-6):846-851.
- [15]He M F,Hu W B,Zhong C,et al.Effect of wear conditions on tribological properties of electrolessly-deposited Ni-P-Gr-SiC hybrid composite coating[J].Trans Nonferrous Met Soc China,2012,22(10):2585-2592.
- [16]李刚,相珺,况军,等.GCr15钢表面激光淬火的组织与性能[J].材料热处理学报,2010,31(4):129-132.LI Gang,XIANG Jun,KUANG Jun,et al.Microstructure and properties of GCr15 steel treated by laser quenching[J].Transactions of Materials andHeat Treatment,2010,31(4):129-132.
- [17]山东科技大学.一种控制工件凹槽感应淬火漏磁的淬火装置及淬火方法:中国,201210268218.6[P].2012-08-01.
- [18]山东科技大学.一种通过涂覆导磁体控制工件凹槽漏磁的感应淬火方法:中国,201210268203X[P].2012-08-01.
- [19]李光海,刘时风,沈功田.压力容器无损检测-漏磁检测技术[J].无损检测,2004,26(12):638-639.LI Guang-hai,LIU Shi-feng,SHEN Gong-tian.Nondestructive testing of pressure vessels:magnetic flux leakage testing technique[J].NondestructiveTesting,2004,26(12):638-639.
- [20]姜江,彭其凤.表面淬火技术[M].北京:化学工业出版社,2006:13-15.
- [21]杨洪波,王快社,王庆娟,等.GCr15轴承钢渗碳体球化的长大机制[J].材料热处理学报,2012,33(8):79-83.YANG Hong-bo,WANG Kuai-she,WANG Qing-juan,et al.Spheroidizing growth mechanism of cementite in GCr15 bearing steel[J].Transactions ofMaterials and Heat Treatment,2012,33(8):79-83.
- [22]吕克茂.使用θ-θ/Ψ测角仪测定钢中残余奥氏体的原理与方法[J].理化检验:物理分册,2012,45(1):33-38,58.LKe-mao.Determination Principles and Methods of Retained Austenite in Steel Usingθ-θ/ΨGoniometer[J].Physical Testing and ChemicalAnalysis Part A:Physical Testing,2012,45(1):33-38,58.
- [23]NAM P,SUH.The delamination theory of wear[J].Wear,1973,25(1):111-124.
- [24]Lin P Y,Zhu Y F,Zhou H,et al.Wear resistance of a bearing steel processed by laser surface remelting cooled by water[J].Scripta Materialia,2010,63(8):839-842.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||