焊接工艺对30mm厚Q690钢板焊接残余应力的影响Effect of welding technology on welding residual stress in welding joints of Q690 steel heavy plate
陈重毅,麻永林,王文君,邢淑清,路恒昌
摘要(Abstract):
为了得到焊接工艺对30 mm厚Q690钢板焊后残余应力分布及大小的影响,实施了不同工艺条件下的焊接试验,并通过盲孔法对试板焊后应力进行测定,得到了不同工艺条件下的焊接残余应力。结果表明,在焊缝区,横向应力为压应力,最大为569 MPa,纵向应力为拉应力,最大为57 MPa;在热影响区,横向应力为拉应力,最大为143 MPa,纵向应力由压应力逐步变为拉应力,最大拉应力为75 MPa。焊材和焊接热输入对接头残余应力有一定影响,其中,焊接热输入增加,残余应力也逐步变大。采用"X"形坡口可以改善焊接接头残余应力分布,残余应力多为压应力,但残余压应力的存在会降低接头的局部稳定性,需进行焊后热处理,以减小其不利影响。在实际生产中优选药芯焊材和热输入为20.8 k J/cm的焊接工艺。
关键词(KeyWords): 低合金高强钢;焊接工艺;残余应力;盲孔法
基金项目(Foundation): 国家科技重大专项子课题项目(2009ZX04014-064-05);; 内蒙古科技大学材料与冶金学院青年人才孵化器平台项目
作者(Author): 陈重毅,麻永林,王文君,邢淑清,路恒昌
DOI: 10.13289/j.issn.1009-6264.2015.06.019
参考文献(References):
- [1]安正源,吴开明,卢伟煜,等.Zr-Ti复合脱氧对低碳高强钢大线能量焊接粗晶区韧性的影响[J].材料热处理学报,2013,34(7):106-111.AN Zheng-yuan,WU Kai-ming,LU Wei-yi,et al.Effect of Zr-Ti combined deoxidation on toughness of coarse rained heat effected zone with high heat input welding of low carbon high strength steels[J].Transactions of Materials and Heat Treatment,2013,34(7):106-111.
- [2]衣海龙,孙明雪,徐洋,等.轧制工艺对Q690工程机械用钢低温冲击功的影响[J].材料热处理学报,2013,34(10):34-37.YI Hai-long,SUN Ming-xue,XU Yang,et al.Effects of rolling process on low temperature impact energy for a Q690 construction machinery steel[J].Transactions of Materials and Heat Treatment,2013,34(10):34-37.
- [3]谭智林,向嵩.Q690低碳微合金钢热变形行为及动态再结晶临界应变[J].材料热处理学报,2013,34(5):42-46.TAN Zhi-lin,XIANG Song.Behavior of hot deformation and critical strain for dynamic recrystallization of a Q690 low carbon microalloyed steel[J].Transactions of Materials and Heat Treatment,2013,34(5):42-46.
- [4]王冬雪,蔡庆伍.回火温度对不同冷速淬火Q690钢组织及力学性能的影响[J].金属热处理,2014,39(4):72-75.WANG Dong-mei,CAI Qing-wu.Effect of tempering temperature on microstructure and mechanical properties of Q690 steel quenched under different cooling rates[J].Heat Treatment of Metals,2014,39(4):72-75.
- [5]陈重毅,麻永林,邢淑清,等.焊接热输入对特厚板20Mn Ni Mo焊接残余应力的影响[J].材料热处理学报,2013,34(1):76-80.CHEN Zhong-yi,MA Yong-lin,XING Shu-qing,et al.Effect of welding heat input on welding residual stress in submerged-arc welds of thick plate20Mn Ni Mo joints[J].Transactions of Materials and Heat Treatment,2013,34(1):76-80.
- [6]刘川,张建勋,张林杰.基于焊缝形状的二维焊接温度场模拟热源模型[J].材料热处理学报,2008,29(2):177-180.LIU Chuan,ZHANG Jian-xun,ZHANG Lin-jie.Heat source model for 2D welding temperature field simulation based on the configuration of welding line[J].Transactions of Materials and Heat Treatment,2008,29(2):177-180.
- [7]臧新良,刘利刚,王玉辉,等.预热对中高碳钢堆焊冷却温度场和应力场影响的数值模拟[J].材料热处理学报,2013,34(10):187-192.ZANG Xin-liang,LIU Li-gang,WANG Yu-hui,et al.Effect of preheating on temperature and stress fields of medium-high carbon steel in hardfacing process by numerical simulation[J].Transactions of Materials and Heat Treatment,2013,34(10):187-192.
- [8]王学,常建伟,黄关政,等.消除应力退火处理对WB36钢粗晶区性能的影响[J].材料热处理学报,2008,29(4):127-130.WANG Xue,CHANG Jian-wei,HUANG Guan-zheng,et al.Effect of stress relief treatment on properties of WB36 steel[J].Transactions of Materials and Heat Treatment,2008,29(4):127-130.
- [9]迟露鑫,陈重毅,麻永林,等.焊后热处理对特厚板20Mn Ni Mo焊接残余应力的影响[J].材料热处理学报,2012,33(4):96-99.CHI Lu-xin,CHEN Zhong-yi,MA Yong-lin,et al.Effect of post weld heat treatment on residual stress in submerged-arc welds of 20Mn Ni Mo steel heavy plate[J].Transactions of Materials and Heat Treatment,2012,33(4):96-99.
- [10]孙齐磊,曹备,吴荫顺.X70钢焊接接头在近中性溶液中应力腐蚀行为研究[J].材料热处理学报,2008,29(6):125-129.SUN Qi-lei,CAO Bei,WU Yin-shun.Stress corrosion cracking of weld joint of pipeline steel X70 in near-neutral solution[J].Transactions of Materials and Heat Treatment,2008,29(6):125-129.
- [11]赵军,彭奕亮,谌磊,等.Q690高强钢管截面残余应力分布试验研究[J].武汉大学学报:工学版,2013,46(S1):160-164.ZHAO Jun,PENG Yi-liang,CHEN Lei,et al.Experimental study on distribution of residual stress or Q690 high-strength steel tube[J].Engineering Journal of Wuhan University,2013,46(S1):160-164.
- [12]周方明,王江超,周涌明,等.提高小孔法测量焊接残余应力精度的研究[J].热加工工艺,2007,36(15):67-69.ZHOU Fang-ming,WANG Jiang-chao,ZHOU Yong-ming,et al.Research on improving measure precision of weld residual stress with little hole method[J].Hot Working Technology,2007,36(15):67-69.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||