基于温度-组织-应力三场耦合的耐磨钢淬火工艺Quenching process of wear resistant steel TNM360 with temperature-microstructure-stress coupling
朱冬梅,张少军,李超,沈洋
摘要(Abstract):
通过实验测定了TNM360耐磨钢在20~900℃范围内的比热容和热导率;测定了耐磨钢的等温转变曲线(TTT曲线)以及100~1000℃之间每隔100℃的真应力真应变曲线以及马氏体相变膨胀曲线,计算得出马氏体转变相关系数;针对10 mm厚耐磨钢板,设计3种淬火冷却工艺:第一与第二冷却工艺相比,钢板运行速度相同,冷却器开启组合不同;第一与第三冷却工艺相比,冷却器开启组合相同,而钢板运行速度不同。并利用Ansys和Matlab对冷却过程的温度场、组织场以及应力场进行模拟计算。结果表明:TNM360耐磨钢3种工艺终冷温度均在技术要求范围内,终冷后组织均为马氏体及少量残留奥氏体,但在冷却器全开,钢板运行速度为1.6 m/s,淬火后残余应力及应变最小,板形最好。
关键词(KeyWords): 耐磨钢;三场耦合;淬火工艺;数值模拟
基金项目(Foundation): 国家自然科学基金(51105029);; 中央高校基本科研业务费专项资金(FRF-TP-12-073A)
作者(Author): 朱冬梅,张少军,李超,沈洋
DOI: 10.13289/j.issn.1009-6264.2015.03.042
参考文献(References):
- [1]张宇斌,秦洁.高强度耐磨钢板的生产现状及发展[J].世界钢铁,2009(6):23-26.ZHANG Yu-bin,QIN Jie.Current status and development of high strength wear-resistant steel production[J].World Steel,2009(6):23-26.
- [2]梁高飞,许振明,李建国,等.抗磨钢的最新进展[J].特殊钢,2002,23(4):1-7.LIANG Gao-fei,XU Zhen-ming,LI Jian-guo,et al.Recent development of wear resistant steel[J].Special Steel,2002,23(4):1-7.
- [3]Mahnken R,Schneidt A,Antretter T.Macro modeling and homogenization for transformation induced plasticity of a low-alloy steel[J].Int J Plasticity,2009,25:183-204.
- [4]赖宏,刘天模.45钢零件淬火过程温度场的ansys模拟[J].重庆大学学报,2003,26(3):82-84.LAI Hong,LIU Tian-mo.Temperature filed ansys simulation in quenching process of 45 teel part[J].Journal of Chongqing University,2003,26(3):82-84.
- [5]聂理君,尹立孟,刘炳,等.ANSYS在淬火过程数值模拟的应用[J].新技术新工艺,2006(5):43-44.NIE Li-jun,YIN Li-meng,LIU Bing,et al.Application of ANSYS in numerical simulation of quenching process[J].New Technology and New Process,2006(5):43-44.
- [6]程晓敏,陶应龙,吴兴文.20钢渗碳淬火应力与畸变的有限元计算[J].金属热处理,2003,28(10):35-37.CHENG Xiao-min,TAO Ying-long,WU Xing-wen.Finite elementcalculation on quenching stress and distortion of carburized 20 steel[J].Metal Heat Treatment,2003,28(10):35-37.
- [7]袁望姣,吴运新.基于ANSYS的铝合金厚板淬火过程热力耦合数值分析[J].中南大学学报:自然科学版,2010,41(6):2207-2212.YUAN Wang-jiao,WU Yun-xin.Coupled thermal-mechanical simulation on quenching of aluminum alloy thick-plate based on ANSYS[J].Journal of Central South University:Science and Technology,2010,41(6):2207-2212.
- [8]王东,孙晓红,赵维平,等.激光闪射法测试耐火材料导热系数的原理与方法[J].计量与测试技术,2009,36(3):38-42.WANG Dong,SUN Xiao-hong,ZHAO Wei-ping,et al.Principle and method of refractory thermal conductivity measurement by laser flash method[J].Journal of Test and Measurement Technology,2009,36(3):38-42.
- [9]朱冬梅,刘国勇,李谋渭,等.中厚板冷却过程中热残余应力的控制[J].北京科技大学学报,2008,30(8):947-951.ZHU Dong-mei,LIU Guo-yong,LI Mou-wei,et al.Heat residual stress control during steel plate controlled-cooling process[J].Journal of University of Science and Technology Beijing,2008,30(8):947-951.
- [10]宋冬利,顾剑锋,胡明娟.基于数值模拟的718塑料模具钢大模块淬火新工艺设计[J],钢铁,2004,36(9):64-68.SONG Dong-li,GU Jian-feng,HU Ming-juan.Design of new quenching technology for 718 plastic die steel based on numerical simulation[J].Iron and Steel,2004,36(9):64-68.
- [11]XU Jin-qiao,LIU Ya-zheng,ZHOU Shu-mei.Computer simulation on the controlled cooling of 82B high speed rod[J].Journal of University of Science and Technology Beijing,2008,15(3):330-334.
- [12]王葛,陈建坤,商松,等.Cr5锻钢支承辊最终热处理过程数值模拟[J].材料热处理学报,2014,35(6):195-201.WANG Ge,CHEN Jian-kun,SHANG Song,et al.Numerical simulation on final heat treatment process of Cr5 forged backup roll steel[J].Transactions of Materials and Heat Treatment,2014,35(6):195-201.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||