水浴代铅处理时间对φ0.8mm钢丝组织性能的影响Effect of water bath treatment time on microstructure and mechanical properties of steel wire instead of patenting
陈康敏,祁永东,卲红红,李宗科,孙杰,汪旭东
摘要(Abstract):
对直径为φ0.8 mm的KSC72A(日本)冷拉态钢丝进行水浴代铅索氏体化处理,用扫描电镜(SEM)和万能材料试验机研究了水浴处理时间对其显微组织和力学性能的影响。结果表明:随着水浴处理时间的延长,钢丝的索氏体团尺寸及片层间距总体呈减小趋势,抗拉强度和伸长率、面缩率随索氏体团尺寸和索氏体片层间距的减小而提高。当以收线速度为50 m/min、水浴槽长度(WT1)为50 cm时,水浴处理工艺为最佳,钢丝的索氏体团尺寸、片层间距分别为2.86μm、82.76 nm,组织细小均匀,抗拉强度可达1266 MPa,显微硬度为340 HV,伸长率为6.4%、收缩率为54.5%,具有良好的综合力学性能,满足钢丝的技术要求,水浴处理可以取代铅浴对钢丝进行索氏体化处理。
关键词(KeyWords): 钢丝;水浴处理;索氏体;显微组织;力学性能
基金项目(Foundation): 江苏省科技支撑项目(BE2013032)
作者(Author): 陈康敏,祁永东,卲红红,李宗科,孙杰,汪旭东
DOI: 10.13289/j.issn.1009-6264.2015.s2.021
参考文献(References):
- [1]冯伟年.钢丝无铅索氏体化等温处理[J].金属制品,2007,33(4):1-4.FENG Wei-nian.Sorbitizing isothermal treatment of steel wire without lead[J].Metal Products,2007,33(4):1-4
- [2]段建华.钢丝铅淬火相关政策和标准及替代技术[J].金属制品,2010,36(5):49-51.DUAN Jian-hua.Relevant policy and standard and substitute technology of steel wire patenting[J].Metal Products,2010,36(5):49-51.
- [3]Stephanie L Miller,Emmanuel De Moor.Influence of Nb additions on microstructural evolution of a V-microalloyed high-carbonwire steel during patenting[J].Metals and Materials society,2014(8):1471-1478.
- [4]Totten G E,Bates C E,Clinton N A.Handbook of Quenchants and Quenching Technology[M].ASM International,Materials Park,1993:87-92.
- [5]LUO Xin-ming,Totten G E.Wire cooling curve analysis[M].ASM Handbook,2014(4B):310-314.
- [6]Kobasko N I.Intensive Steel Qenching Methods Theory and Technology of Quenching[M].Spring-verlag,New York,1992,99:367-389.
- [7]冯新,殷红梅.钢丝水浴淬火技术探讨[J].热处理技术与装备,2012,33(4):55-60.FENG Xin,YIN Hong-mei.Study on water bath quenching technology of steel wires[J].Heat Treatment Technology and Equipment,2012,33(4):55-60.
- [8]Nikolai I,Kobasko.Self-regulated thermal processes during quenching of steels in liquid media[J].Int J Microstructure and Materials Properties,2005,1(1):110-125.
- [9]陈锐,罗新民.高碳钢钢丝在铅浴和CMC水溶液中的冷却行为[J].热处理技术与装备,2006,27(4):44-48.CHEN Rui,LUO Xin-min.Cooling behaviors of high carbon steel wires in the lead bath and CMC solutions[J].Heat Treatment Technology and Equipment,2006,27(4):44-48.
- [10]罗新民,陈康敏,李芳,等.用冷却曲线法研究钢丝韧化处理的冷却与相变[J].金属热处理,2008,33(8):102-106.LUO Xin-min,CHEN Kang-min,LI Fang.Cooling process and transformation of 0.17%carbon steel wire upon patenting by cooling curve method[J].Heat Treatment of Metals,2008,33(8):102-106.
- [11]FANG Feng,HU Xian-jun,CHEN Shao-hui.Revealing microstructural and mechanical characteristics of cold-drawn pearlitic steel wires undergoing simulated galvanization treatment[J].Materials Science and Engineering A,2012,547:51-54.
- [12]沈云霞,方峰,蒋建清.等温处理过程中冷拔珠光体钢丝的组织及性能[J].材料热处理学报,2009,30(5):83-86.SHEN Yun-xia,FANG Feng,JIANG Jian-qing.Evolution of microstructure and mechanical properties of cold-drawn pearlitic steel wires during isothermal treatment[J].Transactions of Materials and Heat Treatment.2009,30(5):83-86.
- [13]杨峰,孙玉领.SWRS82B钢盘条的显微组织对力学性能的影响[J].金属热处理,2013,38(5):104-107.YANG Feng,SUN Yu-ling.Effect of microstructure on mechanical properties of SWRS82B steel wire rod[J].Heat Treatment of Metals,2013,38(5):104-107.
- [14]Gladman T,Mc Ivor I D,Pickring F B.Some aspects of the structure-property relationships in high-carbon ferrite-pearlite steels[J].Journal of the Ironand Steel Institute,1972,210:916-930.
- [15]Elwazri A M,Wanjara P,Yue S.The effect of microstructural characteristics of pearlite on the mechanical properties of hypereutectoid steel[J].Materials Science and Engineering A,2005,404:91-98.
- [16]范建军.钢丝绳原材料分析和生产新工艺的研究[D].西安:西安理工大学,2004.FAN Jian-jun.Research of national product 72A steelwire property and improve fabricationtechnology[D].Xi'An:Xi'An University of Technology,2004.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||