电渣重熔-等离子旋转电极雾化制备高品质316H奥氏体不锈钢粉末Preparation of high-quality 316H austenitic stainless steel powder by electroslag remelting-plasma rotating electrode atomization
杨军,曹博涛,向长淑,樊小蒲,葛正浩,王晓峰
摘要(Abstract):
首先采用电渣重熔法熔炼316H奥氏体不锈钢母合金,随后采用等离子旋转电极雾化(PREP)法制备了球形316H奥氏体不锈钢粉末。利用氧氮分析仪、扫描电镜(SEM)、X射线衍射仪(XRD)、霍尔流速计和激光粒度分布仪等研究了粉末的氧含量、形貌、相结构、流动性、松装密度、振实密度及粒度分布。结果表明:电渣重熔制备的316H奥氏体不锈钢母合金全氧含量为20×10~(-6),铸锭成分均匀;等离子旋转电极雾化法制备的316H奥氏体不锈钢粉末全氧含量为70×10~(-6),粉末粒度呈现双峰分布,细粉收得率高,粒径为15~150μm的粉末占比近80%,粉末粒径分布范围广、球形度高、卫星粉少。粉末表面基本为胞状晶,截面为均匀的枝晶组织,为单一的γ-Fe相结构。制备态粉末的霍尔流速、松装密度和振实密度分别为14.83 s·50~(-1) g~(-1)、4.725 g·cm~(-3)和5.401 g·cm~(-3)。粗粉和细粉质量分数各占一半时,粉末的霍尔流速为12.91 s·50~(-1) g~(-1),小于初始粉末的霍尔流速,提高了粉末的流动性能。长时间的真空储存能降低粉末的带电性能,进而降低粉末颗粒之间排斥作用,可进一步提高粉末流动性。粗、细粉之比为7:3时,粉末的填充性能最好,填充率高达70.6%。
关键词(KeyWords): 316H奥氏体不锈钢粉末;电渣重熔;等离子旋转电极法;粉末性能
基金项目(Foundation): 国家自然科学基金(52174320);; 陕西省重点研发计划项目(2020GY-109)
作者(Author): 杨军,曹博涛,向长淑,樊小蒲,葛正浩,王晓峰
DOI: 10.13289/j.issn.1009-6264.2021-0180
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