焊接热输入对特厚板20MnNiMo焊接残余应力的影响Effect of welding heat input on welding residual stress in submerged-arc welds of thick plate 20MnNiMo joints
陈重毅,麻永林,邢淑清,方立新
摘要(Abstract):
为了研究焊接热输入对8万吨模锻压机主缸材料20MnNiMo焊接残余应力的影响,制定了不同热输入条件下的焊接方案,并通过盲孔法对残余应力进行了测定。实验结果表明,焊接接头残余应力的分布和大小是随着焊接热输入的减小而不断变化的。当焊接热输入由27.3 J/cm变化到24.6 J/cm时,焊接接头焊缝区x方向残余应力减小16%;热影响区x方向残余应力减小33%,y方向残余应力减小52%;焊缝区x方向残余应力减小49%,y方向残余应力增加49%;其中,焊接热输入的变化对y方向残余应力影响最大。在相同焊接效率条件下,焊接热输入越小,材料20MnNiMo的焊接残余应力越小。
关键词(KeyWords): 低合金钢;埋弧焊;残余应力;热输入;盲孔法
基金项目(Foundation): 科技重大专项子课题项目(2009ZX04014-064-05)
作者(Author): 陈重毅,麻永林,邢淑清,方立新
DOI: 10.13289/j.issn.1009-6264.2013.01.011
参考文献(References):
- [1]李承亮,张明乾.压水堆核电站反应堆压力容器材料概述[J].材料导报,2008,22(9):65-68.Li Cheng-liang,Zhang Ming-qian.Overview of reactor pressure vessel steel in PWR nuclear power plants[J].Material Review,2008,22(9):65-68.
- [2]徐连勇,荆洪阳,周春亮,等.焊后热处理对P92钢管道焊接残余应力场的影响[J].焊接学报,2010,31(3):13-16.XU Lian-yong,JING Hong-yang,ZHOU Chun-liang,et al.Influence of heat treatment on residual stress of P92 steel pipe girth weld[J].Transactions of the China Welding Institution,2010,31(3):13-16.
- [3]吴运祥.低合金高强钢焊接构件在高温锅炉水中的应力腐蚀开裂行为研究[J].压力容器,2010,27(6):1-6.WU Yun-xiang.Investigation on stress corrosion cracking behavior of weld joint of low alloy steel switches high strength in high temperature boilerfeed water[J].Pressure Vessel Technology,2010,27(6):1-6.
- [4]贺启良,马东溟.焊接工艺参数对焊接残余应力的影响[J].材料研究与应用,2010,4(1):75-77.He Qi-liang,Ma Dong-ming.The influence of welding technical parameters on welding residual stress[J].Materials Research and Application,2010,4(1):75-77.
- [5]张显辉,焦伟,谭长瑛.20MnNiMo钢焊接热影响区的组织和韧性及其氢致裂纹特征[J].焊接学报,2000,21(1):9-12.Zhang Xian-hui,Jiao Wei,Tan Chang-ying.HAZ structure,toughness and characteristics to hydrogen-induced cracking(HIC)of steel 20MnNiMo[J].Transactions of the China Welding Institution,2000,21(1):9-12.
- [6]张显辉,谭长瑛,陈佩寅.焊接接头氢扩散数值模拟(I)[J].焊接学报,2000,21(3):51-54.Zhang Xian-hui,TAN Chang-ying,CHEN Pei-yin.Numerical simulation of hydrogen diffusion in welded joint(I)[J].Transactions of the ChinaWelding Institution,2000,21(3):51-54.
- [7]张显辉,焦伟,谭长瑛.20MnNiMo钢焊接氢致裂纹特征(Ⅱ)[J].焊接学报,2002,23(3):23-25.Zhang Xian-hui,JIAO Wei,TAN Chang-ying.Hydrogen-induced cracking feature of steel 20MnNiMo(Ⅱ)[J].Transactions of the China WeldingInstitution,2002,23(3):23-25.
- [8]Duck-Gun Park,Jun-Hwa Hong,In-Sup Kim,et al.Evaluation of thermal recovery of neutron-irradiated SA508-3 steel using magnetic propertymeasurements[J].Journal of Materials Science,1997,32(23):6141-6146.
- [9]周方明,王江超,周涌明,等.提高小孔法测量焊接残余应力精度的研究[J].热加工工艺,2007,36(15):67-69.Zhou Fang-ming,WANG Jiang-chao,ZHOU Yong-ming,et al.Research on improving measure precision of weld residual stress with little holemethod[J].Hot Working Technology,2007,36(15):67-69.
- [10]Pagliaro P,Zuccarello B.Residual stress analysis of orthotropic materials by the through-hole drilling method[J].Experimental Mechanics,2007,47(2):217-236.
- [11]Akbari D,Sattari-Far I.Effect of the welding heat input on residual stresses in butt-welds of dissimilar pipe joints[J].International Journal ofPressure Vessels and Piping,2009,86(11):769-776.
- [12]Shoichi Kiyoshima,Dean Deng,Kazuo Ogawa,et al.Influences of heat source model on welding residual stress and distortion in a multi-pass J-groove joint[J].Computational Materials Science,2009,46(4):987-995.
- [13]Lin Y C,Lee K H.Effect of welding parameters on the residual stress by the parallel heat welding[J].International Journal of Pressure Vessels andPiping,1997,71(2):197-202.
- [14]Leggatt R H.Residual stresses in welded structures[J].International Journal of Pressure Vessels and Piping,2008,85(3):144-151.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||