具有性能梯度特性的贝-马-奥球墨铸铁磨球的制备工艺Preparation technology of property gradient bainite-martensite-austenite ductile cast iron grinding ball
孙挺,宋仁伯,王旭,邓鹏,吴春京
摘要(Abstract):
采用10 kg真空中频感应炉熔炼铁液,经炉前一次球化及两次孕育处理,真空浇注得到球墨铸铁球。使用电热炉加热磨球到不同的奥氏体化温度,并在不同温度的硝酸盐和亚硝酸盐混合介质中进行连续冷却淬火,后经低温回火得到球墨铸铁磨球。其中,性能最佳的为贝-马-奥球墨铸铁磨球,其显微组织为:球状石墨(体积分数12%左右)+下贝氏体+高碳针状马氏体+残留奥氏体(质量分数16.6%~18.1%)。石墨球化率达到92%、球化级别为2级,球墨尺寸级别为9.2级;磨球表面硬度为55~58 HRC,表面与心部硬度差<5 HRC;磨球表层的常温冲击韧性为20.5 J/cm2,心部冲击韧性为25.3 J/cm2,表现出表层高硬度,耐磨损;心部高韧性,抗破碎的性能梯度特性。进一步研究表明:下贝氏体和残留奥氏体组织对提高磨球的性能有着显著的作用,而上贝氏体组织则不利于磨球的综合性能。
关键词(KeyWords): 球墨铸铁;贝氏体;残留奥氏体;连续冷却;低温回火;性能梯度
基金项目(Foundation):
作者(Author): 孙挺,宋仁伯,王旭,邓鹏,吴春京
DOI: 10.13289/j.issn.1009-6264.2014.05.028
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