H13热作模具钢感应加热循环过程的数值模拟Numerical simulation on induction heating cycle process of H13 hot-work die steel
周路海,张洪波,黎军顽,施渊吉,吴晓春
摘要(Abstract):
基于热作模具钢热疲劳试验国家标准,建立了H13钢热疲劳感应加热循环过程的多物理场耦合数值模型,研究了感应加热循环过程中试样温度的演变规律和应力累积现象,并对试样热疲劳寿命进行预测。研究表明,在感应加热循环过程中,试样心表的温度演变规律存在明显差异。由于集肤效应和试样形状的影响,加热结束时,最大温差出现在试样圆周面与小平面交界部位,约为210℃,最小温差出现在试样有效加热区域的中心,约为85℃;随感应加热循环次数增加,试样的等效应力和最大主应力均呈现累积效应,尤其是试样的拐角部位,经20次循环后其等效应力提高了6%,该处为热疲劳主裂纹的形成和扩展部位;结合数值模拟结果和应变疲劳寿命预测模型,对H13钢热疲劳寿命进行预测发现,试样热疲劳寿命随感应加热循环次数的增加而减小;模拟结果与实验结果吻合,表明本文建立的数值模型可为热疲劳行为的研究提供新的方法和思路。
关键词(KeyWords): 热疲劳;热作模具钢;数值模拟;感应加热循环;寿命预测
基金项目(Foundation): 国家青年科学基金(51401117);; 国家自然科学基金(51171104);; 上海大学创新基金
作者(Author): 周路海,张洪波,黎军顽,施渊吉,吴晓春
DOI: 10.13289/j.issn.1009-6264.2016.02.039
参考文献(References):
- [1]Klobcar D,Kosec L,Kosec B,et al.Thermo fatigue cracking of die casting dies[J].Engineering Failure Analysis,2012,20:43-53.
- [2]Persson A,Hogmark S,Bergstrm J.Temperature profiles and conditions for thermal fatigue cracking in brass die casting dies[J].Journal of Materials Processing Technology,2004,152(2):228-236.
- [3]Xie C S,Zhao J S.An approach to developing a hot-work die steel for high temperature application[J].Material Science and Engineering A,1990,124(2):203-209.
- [4]Manson S S.Behavior of materials under conditions of thermal stress:report of national advisory committee for aeronautics[R].Cleveland:Lewis Flight Propulion Laboratory,1954.
- [5]Coffin L F.A study of the effects of cyclic thermal stresses on a ductile metal[J].Transaction of ASME,1954,76:931-950.
- [6]Sjstrm J,Bergstrm J.Thermal fatigue testing of chromium martensitic hot-work tool steel after different austenitizing treatments[J].Journal of Materials Processing Technology,2004,153/154:1089-1096.
- [7]Persson A,Hogmark S,Bergstrom J.Simulation and evaluation of thermal fatigue cracking of hot work tool steels[J].International Journal of Fatigue,2004,26(10):1095-1107.
- [8]Kirchlechner C,Martinschitz K J,Daniel R,et al.X-ray diffraction analysis of three-dimensional residual stress fields reveals origins of thermal fatigue in uncoated and coated steel[J].Scripta Materialia,2010,62(10):774-777.
- [9]Srivastava A,Joshi V,Shivpuri R.Computer modeling and prediction of thermal fatigue cracking in die-casting tooling[J].Wear,2004,256(1/2):38-43.
- [10]Janssens K G F,Niffenegger M,Reichlin K.A computational fatigue analysis of cyclic thermal shock in notched specimens[J].Nuclear Engineering and Design,2009,239(1):36-44.
- [11]Gardin C,Le H N,Benoit G,et al.Crack growth under thermal cyclic loading in a 304L stainless steel-Experimental investigation and numerical prediction[J].International Journal of Fatigue,2010,32(10):1650-1657.
- [12]于辉,杜凤山,李亮.热疲劳裂纹扩展的数值模拟[J].重型机械,2004(5):50-53.YU Hui,DU Feng-shan,LI Liang.Numerical simulation on the crack propagation of thermal fatigue[J].Heavy Machinery,2004(5):50-53.
- [13]肖正香,薛松柏,金春玉,等.Cu CGA器件焊点热疲劳行为数值模拟[J].焊接学报,2009,30(12):77-81.XIAO Zheng-xiang,XUE Song-bai,JIN Chun-yu,et al.Numerical simulation on thermal fatigue behavior of Cu CGA soldered joints[J].Transactions of the China Welding Institution,2009,30(12):77-81.
- [14]Zabett A,Azghandi S H M.Simulation of induction tempering process of carbon steel using finite element method[J].Materials and Design,2012,36:415-420.
- [15]张根元,奚小青,张维颖.感应淬火工艺参数优化和组织硬度分布预测[J].材料热处理学报,2013,34(6):174-179.ZHANG Gen-yuan,XI Xiao-qing,ZHANG Wei-ying.Optimization of induction quenching process parameters and prediction of microstructure and hardness distribution for S45C steel shaft[J].Transactions of Materials and Heat Treatment,2013,34(6):174-179.
- [16]赵前哲,柳亦兵,刘衍平,等.铁磁性材料感应加热过程的数值分析[J].材料热处理学报,2012,33(3):151-155.ZHAO Qian-zhe,LIU Yi-bing,LIU Yan-ping,et al.Numerical analysis for induction heating process of ferromagnetic materials[J].Transactions of Materials and Heat Treatment,2012,33(3):151-155.
- [17]Barglik J,Smalcerz A,Przylucki R,et al.3D modeling of induction hardening of gear wheels[J].Journal of Computational and Applied Mathematics,2014,270:231-240.
- [18]胡心彬.铌微合金化H13钢的热疲劳行为[D].上海:上海大学,2005.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||