Sanicro25/G115异种钢焊接接头的微观组织及力学性能Microstructure and mechanical properties of Sanicro25/G115 dissimilar welded joint
李林平,杨茂鸿,杜晋峰,张峥
摘要(Abstract):
选用ERNiCrCoMo-1为焊丝,利用钨极氩弧焊(GTAW)对Sanicro25/G115异种钢进行焊接。采用光学显微镜、扫描电镜、透射电镜和拉伸试验等研究了焊接接头的微观组织及力学性能。结果表明:焊缝、Sanicro25钢及其热影响区的微观组织均为奥氏体+析出相;G115钢及其热影响区组织为回火马氏体,G115钢母材仍保持规则的马氏体板条形态,板条平均宽度约为466 nm; G115钢侧细晶热影响区(FGHAZ)马氏体板条特征消失,形成位错密度较低的亚晶,M_(23)C_6相、MX相分别沿亚晶界、晶内分布;G115钢侧焊缝及熔合线附近未形成δ-铁素体。焊缝显微硬度为246 HV0.1,紧邻焊缝G115钢侧粗晶热影响区(CGHAZ)的硬度最高,FGHAZ的硬度最低;母材经历焊接热循环及焊后热处理,Sanicro25钢的硬度由230 HV0.1增至246 HV0.1,G115钢由263 HV0.1降至250 HV0.1。接头呈韧性断裂,室温强度、650℃高温屈服强度均高于母材标准下限值,断裂位置位于G115钢侧细晶热影响区。
关键词(KeyWords): Sanicro25钢;G115钢;异种钢焊接接头;微观组织;力学性能
基金项目(Foundation):
作者(Author): 李林平,杨茂鸿,杜晋峰,张峥
DOI: 10.13289/j.issn.1009-6264.2023-0155
参考文献(References):
- [1] 李季,唐丽英,周荣灿,等.C-HRA-1锅炉管在700 ℃实炉条件下的力学性能及组织演变研究[J].中国电机工程学报,2022,42(18):6580-6588.LI Ji,TANG Li-ying,ZHOU Rong-can,et al.Study on mechanical and microstructural evolution of C-HRA-1 boiler tube in 700 ℃ component test facility[J].Proceedings of the CSEE,2022,42(18):6580-6588.
- [2] 唐丽英,李季,李江,等.Sanicro25钢锅炉管实炉验证过程中的组织和性能演变[J].热力发电,2022,51(5):156-161.TANG Li-ying,LI Ji,LI Jiang,et al.Microstructure and performance evolution of Sanicro25 boiler tube during demonstration in actual boiler[J].Thermal Power Generation,2022,51(5):156-161.
- [3] 赵子龙,李生志,马翔,等.700 ℃超超临界机组主蒸汽管道候选材料特性与服役性能研究现状[J].热力发电,2021,50(11):1-12.ZHAO Zi-long,LI Sheng-zhi,MA Xiang,et al.Research status of main steam pipe candidate material characteristics and service performance for 700 ℃ ultra supercritical unit[J].Thermal Power Generation,2021,50(11):1-12.
- [4] 乔加飞,王斌,陈寅彪,等.630 ℃高效超超临界二次再热机组关键技术研究[J].煤炭工程,2017,49(S1):109-113.QIAO Jia-fei,WANG Bin,CHEN Yin-biao,et al.Study on the key technology of 630 ℃ ultra-supercritical double reheat unit[J].Coal Engineering,2017,49(S1):109-113.
- [5] 冯琰磊,叶勇健.630~650 ℃参数机组锅炉关键材料分析[J].电力勘测设计,2019(7):36-41.FENG Yan-lei,YE Yong-jian.Analysis of key material for boiler of 630-650 ℃ parameter coal-fired units[J].Electric Power Survey & Design,2019(7):36-41.
- [6] 刘巍栋,蔡文河,赵勇,等.630~650 ℃超超临界参数锅炉受热面管备选材料建议[J].钢铁研究学报,2021,33(9):891-900.LIU Wei-dong,CAI Wen-he,ZHAO Yong,et al.Suggestion on alternative heated surface tube materials for 630-650 ℃ ultra-supercritical units[J].Journal of Iron and Steel Research,2021,33(9):891-900.
- [7] Liu Z D,Bao H S,Chen Z Z.G115 steel and its application for 600+℃ A-USC-PP[C]//Proceedings of 8th International Conference on Advances in Materials Technology for Fossil Power Plants,Albufeira,Algarve,Portugal,2016:1011-1018.
- [8] 何焕生,余黎明,刘晨曦,等.新一代马氏体耐热钢G115的研究进展[J].金属学报,2022,58(3):311-323.HE Huan-sheng,YU Li-ming,LIU Chen-xi,et al.Research progress of a novel martensitic heat-resistant steel G115[J].Acta Metallurgica Sinica,2022,58(3):311-323.
- [9] 谢锡善,艾卓群,迟成宇,等.620~650 ℃锅炉过热器/再热器用新型奥氏体耐热钢SP2215的研发[J].钢管,2018,47(1):23-29.XIE Xi-shan,AI Zhuo-qun,CHI Cheng-yu,et al.R&D of the new type SP2215 austenitic heat-resistant steel for servicing 620-650 ℃ boiler super heater/reheater[J].Steel Pipe,2018,47(1):23-29.
- [10] 方旭东,包汉生,李阳,等.超超临界锅炉用新型耐热无缝管C-HRA-5的开发[J].钢铁,2020,55(2):119-130.FANG Xu-dong,BAO Han-sheng,LI Yang,et al.Development of model heat resisting seamless tube C-HRA-5 for ultra-supercritical power plant boiler[J].Iron and Steel,2020,55(2):119-130.
- [11] 张新,蔡文河,杜双明,等.Sanicro25耐热钢的研究现状及应用前景[J].机械工程材料,2019,43(1):1-7.ZHANG Xin,CAI Wen-he,DU Shuang-ming,et al.Research situation and application prospect of Sanicro25 heat-resistant steel[J].Materials for Mechanical Engineering,2019,43(1):1-7.
- [12] 张显.超超临界锅炉用奥氏体耐热钢Sanicro25的性能[J].发电设备,2015,29(6):439-442.ZHANG Xian.Properties of austenitic heat-resistant steel Sanicro25 for ultra-supercritical boilers[J].Power Equipment,2015,29(6):439-442.
- [13] 赵雷,杨超,乔汉文,等.焊接工艺对T92/S30432异种钢接头δ铁素体的影响[J].材料热处理学报,2014,35(11):111-116.ZHAO Lei,YANG Chao,QIAO Han-wen,et al.Effect of welding process on δ ferrite in T92/S30432 dissimilar welded joint[J].Transactions of Materials and Heat Treatment,2014,35(11):111-116.
- [14] 靳晓坤,张世超,刁旺战,等.SP2215/T92异种钢焊接接头微观组织与力学性能研究[J].稀有金属材料与工程,2023,52(9):3250-3263.JIN Xiao-kun,ZHANG Shi-chao,DIAO Wang-zhan,et al.Microstructure and mechanical properties of dissimilar welded joint of SP2215/T92[J].Rare Metal Materials and Engineering,2023,52(9):3250-3263.
- [15] 王斌,梁军,荆洪阳,等.焊接材料对Sanicro25/T92异种钢接头组织及力学性能的影响[J].焊接技术,2016,45(6):27-30.WANG Bin,LIANG Jun,JIN Hong-yang,et al.Study on the microstructure and properties of welding consumables of Sanicro25/T92 dissimilar welded joint[J].Welding Technology,2016,45(6):27-30.
- [16] 李林平,梁军,赵雷,等.G115/T92异种钢焊接接头的显微组织及力学性能[J].材料热处理学报,2018,39(9):138-144.LI Lin-ping,LIANG Jun,ZHAO Lei,et al.Microstructure and mechanical properties of G115/T92 dissimilar welded joints[J].Transactions of Materials and Heat Treatment,2018,39(9):138-144.
- [17] Mayr P,Schlacher C,Siefert J A,et al.Microstructural features,mechanical properties and high temperature failures of ferritic to ferritic dissimilar welds[J].International Materials Reviews,2019,64(1):1-26.
- [18] 李克俭,李晓刚,张宇,等.异种金属焊接接头微观组织演化及高温失效机理综述[J].电焊机,2020,50(9):17-43.LI Ke-jian,LI Xiao-gang,ZHANG Yu,et al.Microstructure evolution and high temperature failure mechanism of dissimilar metal welded joints[J].Electric Welding Machine,2020,50(9):17-43.
- [19] Soysal T,Kou S,Tat D,et al.Macrosegregation in dissimilar-metal fusion welding[J].Acta Materialia,2016,110:149-160.
- [20] 陈恩普.铁基、镍基、钴基合金熔点计算方法和经验公式[J].特殊钢,1992,13(2):28-30.CHEN En-pu.Melting point calculation method and empirical formula for iron,nickel and cobalt-based alloys[J].Special Steel,1992,13(2):28-30.
- [21] 丛相州,彭杏娜,彭先宽,等.G115钢大口径管件的热处理[J].金属热处理,2021,46(3):90-95.CONG Xiang-zhou,PENG Xing-na,PENG Xian-kuan,et al.Heat treatment for G115 large diameter pipe fittings[J].Heat Treatment of Metals,2021,46(3):90-95.
- [22] Ma L,Bai Y,Liu Z.The laves phase evolution of 9Cr-3W-3Co steel under long term isothermal treatment[J].Steel Research International,2017,88(8):1600412.
- [23] 陈重毅,李永清,陈正宗,等.G115钢焊接热影响区组织特征[J].内蒙古科技大学学报,2020,39(1):34-39.CHEN Zhong-yi,LI Yong-qing,CHEN Zheng-zong,et al.Microstructural characterization in the experimentally simulated weld heat-affected zone of G115 steels[J].Journal of Inner Mongolia University of Science and Technology,2020,39(1):34-39.
- [24] 王涛.时效条件下Sanicro25耐热钢的析出相分析[D].大连:大连理工大学,2019.WANG Tao.Precipitation analysis of heat-resistant steel Sanicro25 under aging condition[D].Dalian:Dalian University of Technology,2019.
- [25] 梁宝琦,孙嘉欣,程义,等.G115钢650 ℃时效的组织与性能研究[J].锅炉制造,2021(5):45-48.LIANG Bao-qi,SUN Jia-xin,CHENG Yi,et al.Study on microstructure and mechanical properties of G115 steel aged at 650 ℃[J].Boiler Manufacturing,2021(5):45-48.
- [26] Francis J A,Mazur W,Bhadeshia H K D H.Review type IV cracking in ferritic power plant steels[J].Materials Science and Technology,2006,22(12):1387-1395.
- [27] Ogata T,Sakai T,Yaguchi M.Damage characterization of a P91 steel weldment under uniaxial and multiaxial creep[J].Materials Science and Engineering A,2009,510-511:238-243.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||