基于BBD实验方法的铝合金喷丸工艺预测模型及应用Construction and application of SP prediction model of aluminum alloy via BBD method
胡磊,廖凯,李立君,高自成,柳建安,龚海
摘要(Abstract):
研究了喷丸强化工艺对7075铝合金工件表面性能的影响,获得了材料表面应力、硬度特征和喷丸工艺参数之间的对应关系。通过Box-Behnken design(BBD)方法设计喷丸实验,研究了颗粒尺寸、空气压力、喷丸时间和距离等4个喷丸工艺参数对试样表面性能的影响,采用X射线衍射分析仪与表面显微硬度仪分析了试样表面硬度与应力的分布规律。在对喷丸处理数据进行归纳分析后,构建了喷丸工艺下表面应力与硬度的预测函数,该函数在给定的预期应力与硬度值前提下,可获得喷丸工艺参数组,以此进行实验和计算结果对比,并最后验证预测函数的可靠性。预测函数与实验结果对比表明:在给定一个预期-304 MPa表面应力时,函数给出了10组工艺参数,挑选出硬度期望值为211 HV0.5的那组工艺确定为目标工艺参数组,照此喷丸实验后,对3组试样的应力和硬度进行测量显示,实验与期望值偏差小于6%,说明函数预测与实验结果一致性较好。
关键词(KeyWords): 铝合金;喷丸;预测函数;表面应力;硬度
基金项目(Foundation): 国家自然科学基金(51475483);; 湖南省重点研发计划(2018NK2065,2016NK2142);; 湖南省高校科技创新团队支持计划项目(2014207)
作者(Author): 胡磊,廖凯,李立君,高自成,柳建安,龚海
DOI: 10.13289/j.issn.1009-6264.2018-0529
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