CrMo钢滚珠丝杠副的疲劳试验与失效分析Fatigue test and failure analysis of CrMo steel ball screw pair
盖玉洪,闫野,李成楠,李保民,杜伟,李木森
摘要(Abstract):
对自主研制的Φ80 mm规格中国大陆造CrMo钢滚珠丝杠副进行了疲劳试验与失效分析。为综合评价其质量,选择了中国大陆GD8020×1100型、日本NSK8020×1100型、中国台湾FDI8020×1100型3种同规格滚珠丝杠副进行了疲劳试验对比,并通过成分检测、形貌观察、组织分析和表面感应加热淬硬层的硬度曲线测量等对疲劳试验的失效样品进行了分析。结果表明,中国大陆CrMo钢滚珠丝杠副在同等疲劳试验条件下的运行时间最长,其失效是因GCr15钢球破损所致。日本、中国台湾滚珠丝杠副的运行时间依次降低,其失效的主要原因分别是因螺母滚道出现明显压痕和螺母滚道发生严重剥落所致。因此,中国大陆产Φ80 mm规格CrMo钢滚珠丝杠副的综合质量达到或超过了日本和中国台湾的同类产品技术水平。
关键词(KeyWords): CrMo钢;滚珠丝杠副;疲劳试验;失效分析;运行时间
基金项目(Foundation): 国家工信部重大专项子课题(2011ZX04014-031)
作者(Author): 盖玉洪,闫野,李成楠,李保民,杜伟,李木森
DOI: 10.13289/j.issn.1009-6264.2015.10.024
参考文献(References):
- [1]丁霞,王倩,李保民,等.国产Cr/Mo钢滚珠丝杠与国外同类产品的质量分析[J].热处理技术与装备,2012,33(3):26-29.DING Xia,WANG Qian,LI Bao-min,et al.Quality analysis of the domestic Cr/Mo steel ball screwand the similar imported product[J].Heat Treatment Technology and Equipment,2012,33(3):26-29.
- [2]肖正义.滚珠丝杠副的发展趋势[J].制造技术与机床,2000(4):12-14.XIAO Zheng-yi.The development trend of ball screw pair[J].Manufacturing Technology&Machine Tool,2000(4):12-14.
- [3]程鑫.高速滚珠丝杠副性能试验台的研制及丝杠温升试验[D].山东大学,2011.
- [4]崔洪芝,李永凤,孙金全,等.GCr15钢滚珠丝杠感应淬火漏磁控制及耐磨性[J].材料热处理学报,2013,34(8):129-135.CUI Hong-zhi,LI Yong-feng,SUN Jin-quan,et al.Controlling of magnetic flux leakage and wear resistance of GCr15 steel ball screw by induction Hardening[J].Transactions of Materials and Heat Treatment,2013,34(8):129-135.
- [5]丁霞,王倩,李保民,等.滚珠丝杠用材的质量检验和热处理工艺研究[J].热处理技术与装备,2012,33(1):33-38.DING Xia,WANG Qian,LI Bao-min,et al.Quality testing and heat treatment process research of ball screw materials[J].Heat Treatment Technology and Equipment,2012,33(1):33-38.
- [6]闫野,王倩,李波,等,丝杠光杆进行四匝感应圈与倾斜感应圈表面感应加热淬火的工艺质量分析[J].材料热处理学报,2014,35(7):140-145.YAN Ye,WANG Qian,LI Bo,et al.Processing quality analysis of surface induction quenching for screw polished rods respectively by using a four-turn and a single tilted induction rings[J].Transactions of Materials and Heat Treatment,2014,35(7):140-145.
- [7]王兆坦,刘宪银,满海彬,等.高速精密滚珠丝杠副性能试验简介[J].世界制造技术与装备市场,2007(6):75-78.WANG Zhao-tan,LIU Xian-yin,MAN Hai-bin,et al.Performance test on high speed and precision ball screw pair[J].The Manufacturing Technology and Equipment Market,2007(6):75-78.
- [8]王兆坦,朱继生,张瑞,等.滚珠丝杠副性能指标的测试与研究[J].制造技术与机床,2009(6):128-134.WANG Zhao-tan,ZHU Ji-sheng,ZHANG Rui,et al.Test and research of ball screws performance indexes[J].Manufacturing Technology&Machine Tool,2009(6):128-134.
- [9]屠国俊,陶卫军,冯虎田,等.高速滚珠丝杠副性能试验与分析方法研究[J].组合机床与自动化加工技术,2012(1):8-11.TU Guo-jun,TAO Wei-jun,FENG Hu-tian,et al.Performance test and analysis method of high-speed ball screw modular machine tool&automatic manufacturing technique[J].Modular Machine Tool&Automatic Manufacturing Technique,2012(1):8-11.
- [10]黄宽,殷爱华,冯虎田.基于拟蒙特卡洛法的滚珠丝杠可靠性分析[J].组合机床与自动化加工技术,2012(2):1-4.HUANG Kuan,YIN Ai-hua,FENG Hu-tian.The reliable analysis of ball-screw based on quasi-monte carlo[J].Modular Machine Tool&Automatic Manufacturing Technique,2012(1):8-11.
- [11]田茂林.重载滚珠丝杠副可靠性试验及分析[J].金属加工,2012(5):31-32.TIAN Mao-lin.Test and research on the reliability of the heavy load ball screw[J].Machinist Metal Cutting,2012(5):31-32.
- [12]徐东,徐永成,陈循,等.滚动轴承加速寿命试验技术研究[J].国防科技大学学报,2010,32(6):122-129.XU Dong,XU Yong-cheng,CHEN Xun,et al.Research on accelerated life test for rolling element bearings[J].National University of Defense Technology,2010,32(6):122-129.
- [13]汤银才,费鹤良.Weibull分布场合序进应力加速寿命试验的统计分析及其软件包[J].高校应用数学学报,1998,13(4):407-413.TANG Yin-cai,FEI He-liang.Statistical analysis withsoftware of progressivestress accelerated life testingunder weibull distribution[J].Applied Mathematics A Journal of Chinese Universities,1998,13(4):407-413.
- [14]王影.滚珠丝杠传动系统的典型失效分析[J].精密制造与自动化,2008(4):29-30.WANG Ying.Analysis on typical failure of ball screw assemblies[J].Precise Manufacturing&Automation,2008(4):29-30.
- [15]束德林.工程材料力学性能[M].北京:机械工业出版社,2007.
- [16]盖玉洪,丁霞,李保民,等.精密滚珠丝杠副GCr15钢螺母的失效分析[J].金属热处理,2014,39(4):135-137.GAI Yu-hong,Ding Xia,LI Bao-min,et al.Failure analysis on the GCr15 steel nuts of the precision ball screw[J].Heat Treatment of Metals,2014,39(4):135-137.
- [17]钱坤,陶姗.GCr15钢轴承残留奥氏体,尺寸精度及疲劳寿命试验研究[J].金属热处理,2007,32(9):90-92.QIAN Kun,TAO Shan.Retained austenite,dimensional precision and fatigue life of GCr15 steel bearings[J].Heat Treatment of Metals,2007,32(9):90-92.
- [18]杨洪波,王快社,王庆娟,等.GCr15轴承钢渗碳体球化的长大机制[J].材料热处理学报,2012,33(8):79-83.YANG Hong-bo,WANG Kuai-she,WANG Qing-juan,et al.Spheroidizing growth mechanism of cementite in GCr15 bearing steel[J].Transactions of Materials and Heat Treatment,2012,33(8):79-83.
- [19]WANG Qian,LI Mu-Sen,DING Xia,et al.Fracture analysis of GCr15 steel ball screw nut[J].Advanced Materials Research,2013,634:2804-2807.
- [20]张晓燕,梁益龙,雷旻,等.新型微变形齿轮钢渗碳特性及力学性能[J].材料热处理学报,2004,25(1):52-55.ZHANG Xiao-yan,LIANG Yi-long,LEI Min,et al.Carburized characteristics and mechanical properties of the new type of micro-deformation gear steel[J].Transactions of Materials and Heat Treatment,2004,25(1):52-55.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||