调质处理对1000 MPa级水电用钢组织性能的影响Effect of quenching and tempering treatment on microstructure and properties of 1000 MPa grade hydropower steel
肖桂枝,杨继学,安茹,马金磊,麻衡
摘要(Abstract):
利用扫描电镜、透射电镜、拉伸和冲击试验机等研究了不同调质处理工艺对1000 MPa级水电用钢微观组织和力学性能的影响。结果表明:淬火后的实验钢组织呈准等轴状,板条马氏体组织细小。在890~950℃淬火温度范围内,随着淬火温度的升高,马氏体板条束尺寸增加,经过620℃回火后组织转变为回火索氏体,回火过程中碳化物的析出及其与位错的交互作用提高了实验钢的强度。随淬火温度升高,实验钢的屈服强度和抗拉强度增加,伸长率基本保持不变,-60℃冲击吸收能量呈现先缓慢增加后急剧减小的趋势,冲击断裂方式由韧性断裂转变为脆性解理断裂。经920℃×30 min+620℃×60 min调质工艺处理后,实验钢的屈服强度、抗拉强度、伸长率及-60℃冲击吸收能量分别为970 MPa、986 MPa、15%和185 J,其综合力学性能达到最优,满足1000 MPa级水电用钢的性能要求。
关键词(KeyWords): 水电用钢;调质处理;微观结构演化;力学性能;强化机理
基金项目(Foundation): 国家自然科学基金(51804241)
作者(Author): 肖桂枝,杨继学,安茹,马金磊,麻衡
DOI: 10.13289/j.issn.1009-6264.2023-0541
参考文献(References):
- [1] 朱晓英,梅燕,胡木生,等.国内大型水电站压力钢管用钢的探讨[J].水利电力机械,2007,29(8):42-46.ZHU Xiao-ying,MEI Yan,HU Mu-sheng,et al.Study on pressure pipe steel in large sized hydropower station[J].Water Conservancy and Electric Power Machnery,2007,29(8):42-46.
- [2] 范晨阳,包晔峰,韦尚志,等.水电高强钢成分设计与制造工艺研究进展[J].水电与抽水蓄能,2023,9(3):54-58.FAN Chen-yang,BAO Ye-feng,WEI Shang-zhi,et al.Research progress on composition design and manufacturing technology of hydropower high-strength steel[J].Hydropower and Pumped Storage,2023,9(3):54-58.
- [3] 张熹,许良红,陈延清,等.610 MPa级水电用钢的再热脆化[J].材料热处理学报,2011,32(11):78-83.ZHANG Xi,XU Liang-hong,CHEN Yan-qing,et al.Reheat embitterment of CGHAZ of 610 MPa-grade hydroelectricity steel[J].Transactions of Materials and Heat Treatment,2011,32(11):78-83.
- [4] Ding Q F,Wang Y F,Wang Q F,et al.Simulation study on thermo-mechanical controlled process of 800 MPa-grade steel for hydropower penstocks[J].Metals,2016,6(9):209.
- [5] Ding Q F,Wang T S,Shi Z R,et al.Effect of welding heat input on the microstructure and toughness in simulated CGHAZ of 800 MPa-grade steel for hydropower penstocks[J].Metals,2017,7(4):115.
- [6] 朱志勇,陈辉,马彦龙,等.脉冲激光对B950CF高强钢复合焊接头组织及疲劳性能的影响[J].中国激光,2021,48(14):63-73.ZHU Zhi-yong,CHEN Hui,MA Yan-long,et al.Effect of pulsed laser on microstructure and fatigue properties of B950CF high-strength steel composite welded joint[J].Chinese Journal of Lasers,2021,48(14):63-73.
- [7] 吴昌忠,陈怀宁,范闽宁,等.1000 MPa级高强钢焊接热影响区组织和韧性[J].焊接学报,2011,32(5):97-100.WU Chang-zhong,CHEN Huai-ning,FAN Min-ning,et al.Microstructure and toughness of heat affected zone of 1000 MPa grade high strength steel[J].Transactions of the China Welding Institution,2011,32(5):97-100.
- [8] Li C S,Chen J,Tu X Y,et al.Effect of finish rolling temperature on microstructures and mechanical properties of 1000 MPa grade tempered steel plate for hydropower station[J].Journal of Manufacturing Processes,2021,67:1-11.
- [9] 雷清华,夏政海,刘心阳,等.水电工程用1000 MPa级高强钢的研发与应用[J].水电与抽水蓄能,2021,7(4):65-70.LEI Qing-hua,XIA Zheng-hai,LIU Xin-yang,et al.Development and application of 1000 MPa high strength steel for hydropower engineering[J].Hydropower and Pumped Storage,2021,7(4):65-70.
- [10] Chen J,Li C S,Ren J Y,et al.Microstructure and mechanical properties of 1000 MPa grade steel plate for hydropower station in different quenching processes[J].Materials Science and Engineering Technology,2022,53(5):564-575.
- [11] 陈洁,李长生,李坤,等.Fe-Mn-1.6Ni-C水电用钢板轧后直接淬火和回火工艺[J].东北大学学报(自然科学版),2019,40(7):956-961.CHEN Jie,LI Chang-sheng,LI Kun,et al.Direct quenching after rolling and tempering process of Fe-Mn-1.6Ni-C steel plate for hydropower station[J].Journal of Northeastern University(Natural Science),2019,40(7):956-961.
- [12] Liu Z J,Wang C A,Su Y H,et al.Effect of heat input on structure and mechanical properties of low matched welded joint in a 1000 MPa grade steel[J].Advanced Materials Research,2012,418-420:1184-1187.
- [13] Ji D P,Zhang M,Zhu D L,et al.Influence of microstructure and pre-straining on the bake hardening response for ferrite-martensite dual-Phase steels of different grades[J].Materials Science and Engineering A,2017,708:129-141.
- [14] 李世文,熊伟,张文亮,等.20Si2Mn2CrNi钢锻后晶粒细化及强韧性提升工艺[J].金属热处理,2023,48(7):157-161.LI Shi-wen,XIONG Wei,ZHANG Wen-liang,et al.Grain refinement and strength-toughness improvement process of 20Si2Mn2CrNi steel after forging[J].Heat Treatment of Metals,2023,48(7):157-161.
- [15] 陈星宇,冯路路,宋增强,等.临界淬火对超厚水电钢冲击韧性的影响[J].材料与冶金学报,2021,20(3):211-216.CHEN Xing-yu,FENG Lu-lu,SONG Zeng-qiang,et al.Effect of critical quenching on impact toughness of ultra-thick hydropower steel[J].Journal of Materials and Metallurgy,2021,20(3):211-216.
- [16] 段贺,单以银,杨柯,等.X80低温用高强度管线钢的工艺与组织性能试验[J].钢铁,2020,55(2):103-111.DUAN He,SHAN Yi-yin,YANG Ke,et al.Experimental on process,microstructure and mechanical properties of X80 high strength pipeline steel for low temperature[J].Iron & Steel,2020,55(2):103-111.
- [17] Zhou T,Yu H,Hu J L,et al.Study of microstructural evolution and strength-toughness mechanism of heavy-wall induction bend pipe[J].Materials Science and Engineering A,2014,615:436-446.
- [18] Shin S Y,Hwang B,Lee S,et al.Correlation of microstructure and charpy impact properties in API X70 and X80 line-pipe steels[J].Materials Science and Engineering A,2007,458(1/2):281-289.
- [19] 毕宗岳.低碳微合金钢管焊接接头软化研究[J].焊管,2022,45(7):1-6.BI Zong-yue.Research on softening of welded joint in low carbon microalloyed steel pipe[J].Welded Pipe and Tube,2022,45(7):1-6.
- [20] 赖世强,康丹丹.水电用1000 MPa级高强钢焊接冷裂纹敏感性研究[J].焊接技术,2020,49(8):37-39.LAI Shi-qiang,KANG Dan-dan.Study on cold crack sensitivity of 1000 MPa high strength steel for hydropower[J].Welding Technology,2020,49(8):37-39.
- [21] 康丹丹,万天明,王高见,等.水电用1000 MPa级超高强钢焊接的研究进展[J].热加工工艺,2018,47(15):11-13.KANG Dan-dan,WAN Tian-ming,WANG Gao-jian,et al.Research progress on welding of 1000 MPa grade ultra-high strength steel for hydropower[J].Hot Working Technology,2018,47(15):11-13.
- [22] Chen J,Li C,Ren J Y,et al.Evaluation of microstructure and mechanical properties of Fe-1.2Mn-0.3Cr-1.4Ni-0.4Mo-C steel welded joints[J].Journal of Materials Research and Technology,2020,9(6):13793-13800.
- [23] Chen J,Lv M Y,Tang S,et al.Influence of cooling paths on microstructural characteristics and precipitation behaviors in a low carbon V-Ti microalloyed steel[J].Materials Science and Engineering A,2014,594(31):389-393.
- [24] Yen H W,Chen P Y,Huang C Y,et al.Interphase precipitation of nanometer-sized carbides in a titanium-molybdenum-bearing low-carbon steel[J].Acta Materialia,2011,59(16):6264-6274.
- [25] Sun M X,Zhang W N,Liu Z Y,et al.Effect of cooling mode on microstructure and mechanical properties in an extremely low carbon Cu bearing steel[J].Materials Characterization,2016,120:38-44.
- [26] Chen J,Lv M Y,Tang S,et al.Influence of cooling paths on microstructural characteristics and precipitation behaviors in a low carbon V-Ti microalloyed steel[J].Materials Science and Engineering A,2014,594:389-393.
- [27] Chen J,Li C S,Ren J Y,et al.Strength and toughness of Fe-1.2Mn-0.3Cr-1.4Ni-0.4Mo-C tempered steel plate in three cooling processes[J].Materials Science and Engineering A,2019,754:178-189.
- [28] Du C,Hoefnagels J P M,Vaes R,et al.Block and sub-block boundary strengthening in lath martensite[J].Scripta Materialia,2016,116:117-121.
- [29] Li J K,Yang Z N,Hua M,et al.A medium-C martensite steel with 2.6 GPa tensile strength and large ductility[J].Scripta Materialia,2023,228,115327.
- [30] Xie Z J,Fang Y P,Han G,et al.Structure-property relationship in a 960 MPa grade ultrahigh strength low carbon niobium-vanadium microalloyed steel:The significance of high frequency induction tempering[J].Materials Science and Engineering A,2014,618:112-117.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||