正火工艺处理的EH36船板钢疲劳裂纹扩展行为和断裂韧性Fatigue crack propagation behavior and fracture toughness of normalized EH36 ship plate steel
王孙中,彭兴东,张鹏,刘磊,邢玉杰
摘要(Abstract):
采用电子背散射衍射(EBSD)和扫描电镜(SEM)分析了正火工艺处理的EH36船板钢织构、再结晶和疲劳断口。并通过拉伸试验、疲劳裂纹扩展速率试验、疲劳断裂韧性试验及数值模拟等研究了正火工艺处理的EH36船板钢的疲劳裂纹扩展行为、疲劳断裂机理以及外载和应力比对应力强度因子幅值的影响。结果表明:EH36船板钢具有较强的{110}和{111}塑性织构成分,平均晶粒尺寸为8.2μm,变形晶粒所占比例为4.1%,伸长率为33.3%。通过双对数线性拟合得到应力比为0.03和0.1下的疲劳裂纹扩展寿命预测公式分别为da/dN=1.07×10~(-9)(ΔK)~(3.49)和da/dN=1.96×10~(-9)(ΔK)~(3.35)。通过J积分法计算出正火处理的EH36船板钢的疲劳断裂韧性K_(J0.2BL(30))为387 MPa·m~(1/2)。试验钢的疲劳断裂机制是解理穿晶断裂和微孔生长聚合断裂的混合断裂机制。多参数模拟表明在最大外载一定时,相同疲劳裂纹长度下的应力强度因子幅值随着应力比的增加而减小;在疲劳裂纹长度与标准紧凑拉伸试样的长度比值为0.62时,可作为试验钢即将进入瞬断区的判据。
关键词(KeyWords): EH36船板钢;正火;疲劳裂纹扩展速率;疲劳断裂韧性;数值模拟
基金项目(Foundation): 辽科大—海洋装备用金属材料及其应用国家重点试验室联合基金(HGSKLUSTLN(2020)07)
作者(Author): 王孙中,彭兴东,张鹏,刘磊,邢玉杰
DOI: 10.13289/j.issn.1009-6264.2023-0057
参考文献(References):
- [1] 陈妍,齐殿威,吴美庆.国内外高强度船板钢的研发现状和发展[J].特殊钢,2011,32(5):26-30.CHEN Yan,QI Dian-wei,WU Mei-qing.Research status and development of high-strength ship plate steel at home and abroad[J].Special Steel,2011,32(5):26-30.
- [2] 杨玉,叶其斌,敖列哥,等.控轧控冷工艺对AH32船板钢组织与性能的影响[J].金属热处理,2011,36(12):16-19.YANG Yu,YE Qi-bin,AO Lie-ge,et al.Influence of control rolling and cooling on microstructure andmechanical properties of AH32 ship-plate steel[J].Heat Treatment of Metals,2011,36(12):16-19.
- [3] Grassel O,Frommeyer G,Derder C,et al.Phase transformation and mechanical properties of Fe-Mn-Si-Al TRIP-steel[J].Materials Science and Engineering A,1997(5):383-388.
- [4] Ban H Y,Shi G,Shi Y J,et al.Research progress on the mechanical property of high strength structural steels[J].Advanced Materials Research,2011,250-253:640-648.
- [5] Ban H Y,Shi G,Bai Y,et al.Residual stress of 460 MPa high strength steel welded I-section:experimental investigation and modeling[J].International Journal of Steel Structures,2013,13(4):691-705.
- [6] Chowdhury P,Sehitoglu H.Mechanisms of fatigue crack growth-a critical digest of theoretical developments[J].Fatigue & Fracture of Engineering Materials & Structures,2016,39(6):652-674.
- [7] 王孙中,彭兴东,张鹏.FH36船板钢抗疲劳性能分析[J].铸造技术,2022,43(7):531-536.WANG Sun-zhong,PENG Xing-dong,ZHANG Peng.Analysis of fatigue resistance of FH36 shipbuilding steel plate[J].Foundry Technology,2022,43(7):531-536.
- [8] 徐鹏飞,赵作鹏,程红霞,等.X80管线钢焊接热模拟热影响区疲劳裂纹扩展行为的分析及预测[J].金属热处理,2020,45(12):184-188.XU Peng-fei,ZHAO Zuo-peng,CHENG Hong-xia,et al.Analysis and forecast of fatigue crack propagation behavior in HAZ of X80 pipeline steel by welding thermal simulation[J].Heat Treatment of Metals,2020,45(12):184-188.
- [9] Solanki K,Daniewicz S R,Newman J C.Finite element analysis of plasticity-induced fatigue crack closure:an overview[J].Engineering Fracture Mechanics,2004,71(2):149-171.
- [10] 李向阳,崔维成,张文明.一种改进的疲劳裂纹扩展表达式[J].船舶力学,2006,10(1):54-61.LI Xiang-yang,CUI Wei-cheng,ZHANG Wen-ming.A modified constitutive relation for fatigue crack growth[J].Journal of Ship Mechanics,2006,10(1):54-61.
- [11] 陈凯,杜东海,陆辉,等.TiN夹杂物对690合金传热管疲劳裂纹扩展行为的影响[J].稀有金属材料与工程,2018,47(4):1180-1184.CHENG Kai,DU Dong-hai,LU Hui,et al.Effect of TiN inclusion on fatigue crack growth behavior of alloy 690 tube[J].Rare Metal Materials and Engineering,2018,47(4):1180-1184.
- [12] Rybicki E F,Kanninen M F.A finite element calculation of stress intensity factors by a modified crack closure integral[J].Engineering Fracture Mechanics,1977,9(4):931-938.
- [13] 周忠山.二维疲劳裂纹扩展的有限元方法模拟研究[J].江苏船舶,2009,26(2):5-7.ZHOU Zhong-shan.Finite element simulation of two-dimensional fatigue crack propagation[J].Jiangsu Ship,2009,26(2):5-7.
- [14] 马君蓓,张钦淏.20CrMnTi齿轮钢疲劳裂纹扩展试验与数值模拟研究[J].机械传动,2021,45(10):132-136.MA Jun-bei,ZHANG Qin-hao.Research on fatigue crack growth test and numerical simulation of 20CrMnTi gear steel[J].Mechanical Transmission,2021,45(10):132-136.
- [15] 李凤祥.基于XFEM的应力强度因子和疲劳裂纹扩展分析[D].兰州:兰州理工大学,2016.LI Feng-xiang.Analysis of stress intensity factor and fatigue crack growth based on XFEM[D].Lanzhou:Lanzhou University of Technology,2016.
- [16] 朱琳.基于XFEM的加筋板结构疲劳裂纹扩展模拟方法研究[D].大连:大连理工大学,2021.ZHU Lin.Research on simulation method of fatigue crack growth of stiffened plate structure based on XFEM[D].Dalian:Dalian University of Technology,2021.
- [17] Kang J,Kim D,Lee H.Texture development in low carbon sheet steels for automotive application[C]//Proceedings of the International Conference on Microstructure and Texture in Steel and other Materials,Jamshedpur,India,2008,2:5-7.
- [18] 刘振宇,江来珠.铁素体不锈钢的物理冶金学原理及生产技术[M].北京:冶金工业出版社,2014.LIU Zhen-yu,JIANG Lai-zhu.Physical Metallurgy Principle and Production Technology of Ferritic Stainless Steel[M].Beijing:Metallurgical Industry Press,2014.
- [19] 杨艳华,柳浩.正火对EH36船板钢组织和力学性能的影响规律研究[J].热加工工艺,2016,45(6):230-235.YANG Yan-hua,LIU Hao.Study on effect of normalizing on microstructure and mechanical properties of EH36 steel for ship plate[J].Hot Working Technology,2016,45(6):230-235.
- [20] 杨胜,易丹青,杨守杰,等.腐蚀环境下2E12航空铝合金疲劳裂纹扩展行为研究[J].材料工程,2007(12):26-29.YANG Sheng,YI Dan-qing,YANG Shou-jie,et al.Fatigue crack growth behavior of 2E12 aero-aluminum alloy under corrosion environment[J].Journal of Materials Engineering,2007(12):26-29.
- [21] Li H F,Wang S G,Zhang P,et al.Crack propagation mechanisms of AISI 4340 steels with different strength and toughness[J].Materials Science and Engineering A,2018,729:130-140.
- [22] 吴欢,赵永庆,曾卫东.疲劳裂纹扩展行为的研究现状及钛合金的疲劳裂纹扩展特征[J].稀有金属快报,2007,26(7):1-6.WU Huan,ZHAO Yong-qing,ZENG Wei-dong.State for fatigue crack propagation behavior and character of titanium alloy[J].Rare Metal Letters,2007,26(7):1-6.
- [23] Fageehi Y A,Alshoaibi A M.Numerical simulation of mixed-mode fatigue crack growth for compact tension shear specimen[J].Advances in Materials Science and Engineering,2020(3):1-14.
- [24] 王朕峰.CT试样疲劳裂纹扩展特性及K断裂参量的数值模拟[D].南昌:南昌大学,2012.WANG Zhen-feng.Numerical simulation on K fracture parameter and fatigue crack growth characteristics of compact tension specimen[D].Nanchang:Nanchang University,2012.
- [25] 张云超,王友仁,李加兴.基于ABAQUS的圆柱直齿轮齿根裂纹扩展与寿命估计[J].机械制造与自动化,2021,50(1):54-56.ZHANG Yun-chao,WANG You-ren,LI Jia-xing.Root crack propagation and life estimation of spur gear based on ABAQUS[J].Machine Building and Automation,2021,50(1):54-56.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||