5052铝合金室温轧制边缘裂纹的数值模拟Numerical simulation of edge crack in 5052 aluminum alloy rolled at room temperature
文九巴,刘阳阳,贺俊光
摘要(Abstract):
利用Gleeble-1500D热模拟试验机进行了5052铝合金室温单向压缩和拉伸实验,根据实验数据得到了材料室温变形的本构方程为:σ=218.873ε0.073ε·0.0119+27.309,断裂门槛值范围为:0.121~0.157,并由单向压缩和拉伸过程的数值模拟结果验证了所得本构方程和断裂门槛值范围的正确性。基于此,进行了室温轧制边缘裂纹生长过程的模拟并通过轧制实验对模拟结果进行了验证。结果表明,在总压下量为60%条件下,3道次轧制为最佳轧制道次,边缘裂纹长度最小,模拟值与实验值分别为1.3 mm和1.4 mm,误差为7%,其一致性很好。
关键词(KeyWords): 5052铝合金;数值模拟;室温轧制;边缘裂纹
基金项目(Foundation): 河南省教育厅重点攻关项目(14A430001,15A430024)
作者(Author): 文九巴,刘阳阳,贺俊光
DOI: 10.13289/j.issn.1009-6264.2018-0094
参考文献(References):
- [1]杜勇,张静,左汝林.Cu对5052铝合金热拉伸变形行为的影响[J].材料热处理学报,2015,36(9):36-39.DU Yong,ZHANG Jing,ZUO Ru-lin.Effects of Cu on hot tensile deformation behavior of 5052 aluminum alloy[J].Transactions of Materials and Heat Treatment,2015,36(9):36-39.
- [2]陈明彪,刘文昌,李戬,等.DC AA5052铝合金冷轧板沿厚度方向织构变化的X射线衍射分析[J].光谱学与光谱分析,2012,32(11):3123-3128.CHEN Ming-biao,LIU Wen-chang,LI Jian,et al.Texture variation of DC AA5052 aluminum alloy slab at difference position through thickness by XRD[J].Spectroscopy and Spectral Analysis,2012,32(11):3123-3128.
- [3]Shi J,Hou L,Zuo J,et al.Cryogenic rolling-enhanced mechanical properties and microstructural evolution of 5052 Al-Mg alloy[J].Materials Science and Engineering A,2017,701:274-284.
- [4]魏佳佳,文九巴,贺俊光,等.基于DEFORM-3D平台下的铝合金轧制裂纹预测研究[J].塑性工程学报,2017,24(2):93-98.WEI Jia-jia,WEN Jiu-ba,HE Jun-guang,et al.Rolling crack prediction of aluminum alloy based on DEFORM-3D platform[J].Journal of Plasticity Engineering,2017,24(2):93-98.
- [5]樊丁,刘红涛,季根顺,等.DEFORM平台下奥氏体不锈钢压缩热变形有限元模拟[J].兰州理工大学学报,2011,37(5):22-26.FAN Ding,LIU Hong-tao,JI Gen-shun,et al.Finite element simulation of compressed thermal deformation of austenitic stainless steel on DEFORM platform[J].Journal of Lanzhou University of Technology,2011,37(5):22-26.
- [6]Yan S,Zhao X.A fracture criterion for fracture simulation of ductile metals based on micro-mechanisms[J].Theoretical and Applied Fracture Mechanics,2018,95:127-142.
- [7]Gubanova N V,Karelin F R,Choporov V F,et al.Study of rolling in helical rolls by mathematical simulation with the DEFORM 3D software package[J].Russian Metallurgy,2011,2011(3):188-193.
- [8]Tinigin A N.Rolling of tall hot strip supplied sequentially to the deformation source[J].Steel in Translation,2012,42(7):587-590.
- [9]Ketabchi M.Finite-element simulation and experimental investigation of isothermal backward extrusion of 7075 Al alloy[J].Arabian Journal for Science and Engineering,2012,37(8):2287-2296.
- [10]段兴旺,刘建生,郑晓华,等.316LN钢裂纹萌生的临界损伤值[J].塑性工程学报,2013,20(3):60-64.DUAN Xing-wang,LIU Jian-sheng,ZHENG Xiao-hua,et al.Critical damage value of 316LN steel crack initiation[J].Journal of Plasticity Engineering,2013,20(3):60-64.
- [11]刘阳阳,文九巴,贺俊光,等.5052铝合金热圧缩本构关系及其数值模拟[J].材料热处理学报,2017,38(12):121-128.LIU Yang-yang,WEN Jiu-ba,HE Jun-guang,et al.Constitutive relation of hot compression of 5052 aluminum alloy and its numerical simulation[J].Transaction of Materials and Heat Treatment,2017,38(12):121-128.
- [12]Bezobrazov Y A,Kolbasnikov N G,Naumov A A.Tension-compression method in the simulation of multistage plastic deformation[J].Steel in Translation,2014,44(1):71-79.
- [13]余传典,张效迅,马芳,等.7050铝合金冷挤压中心开裂的数值模拟及实验[J].塑性工程学报,2015,22(1):29-33.YU Chuan-dian,ZHANG Xiao-xun,MA Fang,et al.Numerical simulation and experiment of internal cracks of 7050 aluminum alloy during cold extrusion[J].Journal of Plasticity Engineering,2015,22(1):29-33.
- [14]韦建春,黄庆学,黄志权,等.变厚度轧制对AZ31镁合金板材边部损伤影响分析[J].稀有金属材料与工程,2018,47(2):652-656.WEI Jian-chun,HUANG Qing-xue,HUANG Zhi-quan,et al.Variable gauge rolling impact on the edge damage of AZ31 magnesium alloy sheets[J].Rare Metal Materials and Engineering,2018,47(2):652-656.
- [15]Skripalenko M M,Romantsev B A,Galkin S P,et al.Prediction of the fracture of metal in the process of screw rolling in a two-roll mill[J].Metallurgist,2018(7/8):1-9.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||