IN718合金多道熔覆热循环特性模拟及实验验证Simulation and experimental verification of thermal cycling characteristics of IN718 superalloy multi-pass cladding
李博远,舒林森,陈向东,陈彦龙,王家胜
摘要(Abstract):
为了揭示激光熔覆过程的热量累积特性及规律,利用ANSYS软件对IN718高温合金多道熔覆涂层制备过程热循环进行模拟。通过构建“T”型高斯复合热源并开发ANSYS APDL程序再现激光熔覆过程,获得涂层温度分布及热循环特性。结果表明:熔覆涂层高温区域以半椭球形快速扩散,跟随“弓”字型路径产生热累积;在扫描方向上,各节点最高温度(2309.26℃→2417.15℃→2454.58℃)呈非线性缓慢升高的趋势;以“弓”型路径熔覆会在搭接折弯处显著储能,对已熔涂层造成了重复加热或重熔;在结合界面上,中间道次熔覆时涂层热源生热与热传导具有对称性,使介面温度高于金属粉末材料熔点。采用红外热像测温法对熔覆过程进行监测,监测结果与模拟结果基本吻合,为熔覆工艺优化与涂层微观组织调控提供了理论依据。
关键词(KeyWords): IN718合金;激光熔覆;热循环;数值模拟;红外热像
基金项目(Foundation): 陕西省重点研发计划(S2022-YF-YBGF-0437);; 陕西省教育厅一般专项科研计划项目(22JK0312)
作者(Author): 李博远,舒林森,陈向东,陈彦龙,王家胜
DOI: 10.13289/j.issn.1009-6264.2023-0340
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