电弧增材制造的热源光谱分析Spectral analysis of heat source in arc additive manufacturing
李晨星,肖笑,孟令燃,张柯柯
摘要(Abstract):
针对电弧增材制造构件成形过程中的热量累积问题,利用光谱分析的方法计算了非熔化钨极惰性气体保护电弧焊(TIG)电弧增材热源的温度场。利用基于高速摄影的光谱采集系统获取增材电弧的特征谱强度分布,提出了基于标准温度法计算非对称增材电弧温度场的模型,并利用Boltzmann法对其进行了验证。结果表明两种方法的计算结果具有较好的一致性。增材电弧中焊丝减小了电弧单侧的半径,并造成电弧温度降低300 K左右;增材一层电弧中心温度达到19500 K,增材11层电弧中心温度达到18000 K;随着增材层数的增加,由于构件的热累积及构件形态的变化均使得产生带电粒子所需的能量减少,从而使得电弧产热减少,电弧温度逐渐降低。
关键词(KeyWords): 增材制造;光谱分析;温度场
基金项目(Foundation): 国家自然科学基金(51705137)
作者(Author): 李晨星,肖笑,孟令燃,张柯柯
DOI: 10.13289/j.issn.1009-6264.2022-0072
参考文献(References):
- [1] Gibson I,Rosen D W,Stucker B,et al.Additive Manufacturing Technologies[M].Cham,Switzerland:Springer,2021.
- [2] Liu J N,Xu Y L,Ge Y,et al.Wire and arc additive manufacturing of metal components:a review of recent research developments[J].The International Journal of Advanced Manufacturing Technology,2020,111(1):149-198.
- [3] Gisario A,Kazarian M,Martina F,et al.Metal additive manufacturing in the commercial aviation industry:A review[J].Journal of Manufacturing Systems,2019,53:124-149.
- [4] Wu B T,Pan Z X Ding D H,et al.A review of the wire arc additive manufacturing of metals:properties,defects and quality improvement[J].Journal of Manufacturing Processes,2018,35:127-139.
- [5] 田根,王文宇,常青,等.电弧增材制造技术研究现状及展望[J].材料导报,2021,35(23):23131-23141.TIAN Gen,WANG Wen-yu,CHANG Qing,et al.Research progress and prospect of wire and arc additive manufacture[J].Materials Reports,2021,35(23):23131-23141.
- [6] Katayama S,Fujimoto T,Matsunawa A.Correlation among solidification process,microstructure microsegregation and solidification cracking susceptibility in stainless steel weld metals (materials,metallurgy and weldability)[J].Transactions of JWRI,1985,14(1):123-138.
- [7] 耿汝伟,杜军,魏正英.电弧增材制造成形规律、组织演变及残余应力的研究现状[J].机械工程材料,2020,44(12):11-17.GENG Ru-wei,DU Jun,WEI Zheng-ying.Research process of formation law,microstructure evolution and residual stress in wire and arc additive manufacturing[J].Materials for Mechanical Engineering,2020,44(12):11-17.
- [8] 杨光,彭晖杰,李长富,等.电弧增材制造5356铝合金的组织与性能研究[J].稀有金属,2020,44(3):249-255.YANG Guang,PENG Hui-jie,LI Chang-fu,et al.Microstructure and mechanical property research on wire+arc additive manufactured 5356-aluminum alloy[J].Chinese Journal of Rare Metals,2020,44(3):249-255.
- [9] 王桂兰,符友恒,梁立业,等.电弧微铸轧复合增材新方法制造高强度钢零件[J].热加工工艺,2015,44(13):24-26.WANG Gui-lan,FU You-heng,LIANG Li-ye,et al.New hybrid additive manufacturing method for forming high strength parts by weld-rolling[J].Hot Working Technology,2015,44(13):24-26.
- [10] Vrancken B,Thijs L,Kruth J P,et al.Heat treatment of Ti6Al4V produced by Selective Laser Melting:Microstructure and mechanical properties[J].Journal of Alloys and Compounds,2012,541:177-185.
- [11] 周祥曼,张海鸥,王桂兰,等.电弧增材成形中熔积层表面形貌对电弧形态影响的仿真[J].物理学报,2016,65(3):331-342.ZHOU Xiang-man,ZHANG Hai-ou,WANG Gui-lan,et al.Simulation of the influences of surface topography of deposited layer on arc shape and state in arc based additive forming[J].Acta Physica Sinica,2016,65(3):331-342.
- [12] Ayarkwa K F,Williams S W,Ding J.Assessing the effect of TIG alternating current time cycle on aluminium wire arc additive manufacture[J].Additive Manufacturing,2017,18:186-193.
- [13] 王钰,王凯,丁东红,等.金属熔丝增材制造技术的研究现状与展望[J].电焊机,2019,49(1):69-77.WANG Yu,WANG Kai,DING Dong-hong,et al.Research status and prospect of metal wire additive manufacturing technology[J].Electric Welding Machine,2019,49(1):69-77.
- [14] 尹玉祥,肖笑,邱然锋,等.316L不锈钢TIG焊增材电弧物理特性分析[J].电焊机,2019,49(12):52-56.YIN Yu-xiang,XIAO Xiao,QIU Ran-feng,et al.Analysis of physical characteristics of TIG arc welding for 316L stainless steels[J].Electric Welding Machine,2019,49(12):52-56.
- [15] 马振书,陈广森,吴倩茹,等.脉冲频率和热输入对电弧增材制造TC4钛合金形貌和组织的影响[J].稀有金属材料与工程,2018,47(7):2144-2150.MA Zhen-shu,CHEN Guang-sen,WU Qian-ru,et al.Influence of pulse frequency and heat input on macrostructure and microstructure of TC4 titanium alloy by arc additive manufacturing[J].Rare Metal Materials and Engineering,2018,47(7):2144-2150.
- [16] 吴成成,王克鸿,许华银.热输入对高强钢GMAW增材组织及力学性能影响[J].机械制造与自动化,2020,49(3):37-39.WU Cheng-cheng,WANG Ke-hong,XU Hua-yin.Effect of heat input on microstructure and mechanical properties of high strength steel GMAW additives[J].Machine Building and Automation,2020,49(3):37-39.
- [17] Wu B T,Ding D H,Pan Z H,et al.Effects of heat accumulation on the arc characteristics and metal transfer behavior in wire arc additive manufacturing of Ti6Al4V[J].Journal of Materials Processing Technology,2017,250:304-312.
- [18] 夏玉峰,滕海灏,程千.电弧熔丝增材制造镍基合金性能与流动应力模型[J].材料热处理学报,2020,41(8):141-147.XIA Yu-feng,TENG Hai-hao,CHENG Qian.Properties and flows stress model of nickel-based alloy by wire arc additive manufacturing[J].Transactions of Materials and Heat Treatment,2020,41(8):141-147.
- [19] 张炜,董志宏,亢红伟,等.回火对激光增材制造12CrNi2合金钢显微组织和力学性能的影响[J].材料热处理学报,2020,41(2):59-66.ZHANG Wei,DONG Zhi-hong,KANG Hong-wei,et al.Effect of tempering on microstructure and mechanical properties of the 12CrNi2 alloy steel prepared by laser additive manufacturing[J].Transactions of Materials and Heat Treatment,2020,41(2):59-66.
- [20] 周祥曼,王礴允,田启华,等.焊枪偏转对电弧增材制造搭接熔积电弧形态影响的仿真模拟[J].材料热处理学报,2020,41(8):148-156.ZHOU Xiang-man,WANG Bo-yun,TIAN Qi-hua,et al.Simulation of effect of welding torch tilt on arc shape of overlapping deposition of wire arc additive manufacturing[J].Transactions of Materials and Heat Treatment,2020,41(8):148-156.
- [21] 李春凤,肖笑,尹玉祥,等.TIG电弧增材熔池行为的数值模拟研究现状[J].材料热处理学报,2020,41(7):25-32.LI Chun-feng,XIAO Xiao,YIN Yu-xiang,et al.Research status of numerical simulation of TIG arc additive molten pool behavior[J].Transactions of Materials and Heat Treatment,2020,41(7):25-32.
- [22] Abe T,Kaneko J,Sasahara H.Thermal sensing and heat input control for thin-walled structure building based on numerical simulation for wire and arc additive manufacturing[J].Additive Manufacturing,2020,35:101357.
- [23] Zhang C,Gao M,Chen C,et al.Spectral diagnosis of wire arc additive manufacturing of al alloys[J].Additive Manufacturing,2020,30:100869.
- [24] 蒋凡,李元锋,陈树君,等.基于标准温度法的电弧高温区自动判别研究[J].光谱学与光谱分析,2019,39(2):363-369.JIANG Fan,LI Yan-feng,CHEN Shu-jun,et al.Analysis on automatic discrimination of high temperature based on Fowler-Milne method[J].Spectroscopy and Spectral Analysis,2019,39(2):363-369.
- [25] Murphy A B.Modified Fowler-Milne method for the spectroscopic measurement of temperature and composition of multielement thermal plasmas[J].Review of Scientific Instruments,1994,65(11):3423-3427.
- [26] 肖笑,华学明,吴毅雄,等.基于标准温度法的脉冲TIG焊电弧温度场计算与分析[J].光谱学与光谱分析,2012,32(9):2327-2330.XIAO Xiao,HUA Xue-ming,WU Yi-xiong,et al.Calculation and analysis of arc temperature field of pulsed TIG welding based on Fowler-Milne method[J].Spectroscopy and Spectral Analysis,2012,32(9):2327-2330.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||