重熔时间对热喷焊件疲劳寿命及磨损性能的影响Effects of remelting time on fatigue life and wear performance of thermal spray welding components
赵志平,李有堂,李新勇
摘要(Abstract):
采用粉末火焰喷焊技术制备了以40Cr为基体,Ni60A镍基自熔性合金粉末为涂层材料的试样,利用疲劳试验机及摩擦磨损试验机研究了经不同重熔时间处理后试样的弯扭疲劳寿命及耐磨损性能,并采用扫描电子显微镜(SEM)、能谱分析(EDS)、显微硬度计及非接触三维表面轮廓仪对涂层的磨损形貌、组织成分、表面硬度进行了分析。结果表明:合理的重熔时间长度为10 min。当重熔时间合理时,热喷焊件弯扭疲劳性能最强、涂层表面硬度最高、耐磨损能力最强。当重熔时间长度不合理时,涂层中Cr元素的偏析、SiO2颗粒物的生成等因素均显著影响了涂层的微观组织结构,降低了涂层件的疲劳寿命及耐磨损能力。
关键词(KeyWords): 火焰热喷焊;弯扭疲劳;涂层硬度;摩擦磨损;组织成分
基金项目(Foundation): 甘肃省教育厅基础研究项目(0612B-04)
作者(Author): 赵志平,李有堂,李新勇
DOI: 10.13289/j.issn.1009-6264.2013.07.016
参考文献(References):
- [1]王新洪,邹增大,曲仕尧.表面熔融凝固强化技术—热喷涂与堆焊技术[M].北京:化学工业出版社,2005.
- [2]王韶云,李国禄,王海斗,等.重熔处理对NiCrBSi涂层接触疲劳性能的影响[J].材料热处理学报,2011,32(11):135-139.WANG Shao-yun,LI Guo-lu,WANG Hai-dou,et al.Influence of remelting treatment on rolling contact fatigue performance of NiCrBSi coating[J].Transactions of Materials and Heat Treatment,2011,32(11):135-139.
- [3]王国刚,孙冬柏,王勇,等.热喷涂与熔覆技术制备镍基涂层的空蚀性能[J].材料热处理学报,2007,28(6):109-113.WANG Guo-gang,SUN Dong-bai,WANG Yong,et al.Cavitation properties of Ni-based coatings deposited by HVAF and plasma cladding technology[J].Transactions of Materials and Heat Treatment,2007,28(6):109-113.
- [4]AKEBONO Hiroyuki,KOMOTORI Jun,SHIMIZU Masao.Effect of coating microstructure on the fatigue properties of steel thermally sprayed with Ni-based self-fluxing alloy[J].International Journal of Fatigue,2008,30(5):814-821.
- [5]OH Jeongseok,KOMOTORI Jun,SONG Jungil.Fatigue strength and fracture mechanism of different post-fuse thermal spray-coated steels with a Co-based self-fluxing alloy coating[J].International Journal of Fatigue,2008,30(8):1441-1447.
- [6]赵志平,李新勇,李有堂,等.不同重熔处理对镍基粉末合金热喷涂件疲劳性能的影响[J].粉末冶金技术,2012,30(1):3-7.ZHAO Zhi-ping,LI Xin-yong,LI You-tang,et al.Effect of remelting processing on fatigue properties of Ni based PM alloy parts with thermal spraycoating[J].Powder Metallurgy Technology,2012,30(1):3-7.
- [7]李新勇,赵志平.柱塞火焰热喷涂工艺的探究与实践[J].机械研究及应用,2005,12(2):9-11.LI Xin-yong,ZHAO Zhi-ping.The investigation and practice of flame thermal spray technology on piston[J].Journal of Lanzhou Polytechnic College,2005,12(2):9-11.
- [8]赵志平,李新勇,李有堂,等.不同重熔条件下热喷涂柱塞件的疲劳性能分析及工艺改进[J].材料热处理学报,2012,33(S1):86-89.ZHAO Zhi-ping,LI Xin-yong,LI You-tang,et al.The analysis of fatigue properties and the improvement of process for plunger with different post-fusedthermal spray[J].Transactions of Materials and Heat Treatment,2012,33(S1):86-89.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||