6061铝合金搅拌摩擦焊曲线接头的组织与性能Microstructure and properties of 6061 aluminum alloy friction stir welding curved joints
曲来鹏,马宁,肖笑,张柯柯
摘要(Abstract):
采用光学显微镜(OM)、扫描电镜(SEM)、电子背散射衍射(EBSD)技术及显微硬度仪等研究了6061-T6铝合金搅拌摩擦焊曲线搭接接头的显微组织和性能,重点研究了半径R对接头成形和力学性能的影响。结果表明:对于小半径(R<7 mm)的6061-T6铝合金搭接搅拌摩擦焊,会出现严重的焊接材料堆积。当半径R超过7 mm时,可以形成良好的宏观接头。接头拐角处的不同区域均由α-Al和金属间析出相β组成。热影响区(HAZ)的显微组织相对粗糙,焊核区(WNZ)颗粒最细,溶解了部分的β相。在拐角的中央WNZ处,晶粒尺寸比两端大,拐角内侧晶粒尺寸较外侧更大。接头的硬度分布呈现出“W”形,内侧HAZ区域的硬度最低。当R≤7 mm时,随着R的增加,接头的抗剪强度增加,R>7 mm时,接头抗剪强度的变化变得相对较小。在R=7 mm时,接头的抗剪强度最大,为(101.32±6.89) MPa,断裂机制主要是韧性断裂主导的混合断裂。
关键词(KeyWords): 铝合金;曲线;搅拌摩擦焊;微观结构;力学性能
基金项目(Foundation): 国家自然科学基金(U1604132);; 中原基础研究领军人才(ZYYCYU202012130);; 河南省科学院科研开发专项(220910009)
作者(Author): 曲来鹏,马宁,肖笑,张柯柯
DOI: 10.13289/j.issn.1009-6264.2023-0165
参考文献(References):
- [1] Thomas W M,Nicholas E D,Needham J C,et al.Friction stir butt welding,U.K.Patent No.9125978.8[P].1991-12-06.
- [2] Sajed M,Guerrero J W G,Derazkola H A,et al.A literature survey on electrical-current-assisted friction stir welding[J].Applied Sciences,2023,13(3):1563.
- [3] Ahmed M M,El-Sayed Seleman M M,Fydrych D,et al.Friction stir welding of aluminum in the aerospace industry:The current progress and state-of-the-art review[J].Materials,2023,16(8):2971.
- [4] Nagira T,Liu X,Ushioda K,et al.Microstructural evolutions of 2 N grade pure al and 4 N grade high-purity Al during friction stir welding[J].Materials,2021,14(13):3606.
- [5] Shi L,Dai X,Tian C Y,et al.Effect of splat cooling on microstructures and mechanical properties of friction stir welded 2195 Al-Li alloy[J].Materials Science and Engineering A,2022,858(8):144169.
- [6] Kumar S,Katiyar J K,Kesharwani G S,et al.Microstructure,mechanical,and force-torque generation properties of friction stir welded third generation Al/Li alloy at higher traverse speed[J].Materials Today Communications,2023,35(14):106084.
- [7] Ding T,Yan H,Chen J,et al.Microstructure evolution and recrystallization mechanisms of high mg alloyed Al-Mg alloy during friction stir welding with different cooling media[J].Journal of Materials Engineering and Performance,2023,32(1):3809-3820.
- [8] Talebizadehsardari P,Musharavati F,Khan A,et al.Underwater friction stir welding of Al-Mg alloy:Thermo-mechanical modeling and validation[J].Materials Today Communications,2021,26(27):101965.
- [9] Memon S,Murillo-Marrodán A,Lankarani H M,et al.Analysis of friction stir welding tool offset on the bonding and properties of Al-Mg-Si alloy T-joints[J].Materials,2021,14(13):3604.
- [10] Baghdadi A H,Sajuri Z,Omar M Z,et al.Friction stir welding parameters:Impact of abnormal grain growth during post-weld heat treatment on mechanical properties of Al-Mg-Si welded joints[J].Metals,2020,10(12):1607.
- [11] Shankar S,Chattopadhyaya S,Vila?a P,et al.Effect of compensating aluminium alloy during friction stir welding of Al-Cu alloys having dissimilar thicknesses[J].Materials Today Communications,2023,34(6):105141.
- [12] Li D,Liu H,Du S,et al.Investigation on material flow and microstructural evolution mechanism in non-thinning and penetrating friction stir welded Al-Cu aluminum alloy[J].Materials Science and Engineering A,2023,864(1):144572.
- [13] Chen Y,Wang Y,Meng G,et al.Macro-galvanic effect and its influence on corrosion behaviors of friction stir welding joint of 7050-T76 Al alloy[J].Corrosion Science,2020,164(1):108360.
- [14] Kasman ?,Sertan O Z A N.Characterization of friction stir welded AA 3003-H24 aluminum alloy plates[J].Sigma Journal of Engineering and Natural Sciences,2022,40(3):620-629.
- [15] Gao K,Basak S,Mondal M,et al.Friction stir welding of AA3003-clad AA6013 thin sheets:Microstructural changes related to tensile properties and fatigue failure mechanism[J].Journal of Materials Research and Technology,2022,17(1):3221-3233.
- [16] Asmare A,Al-Sabur R,Messele E,et al.Experimental investigation of friction stir welding on 6061-T6 aluminum alloy using taguchi-based GRA[J].Metals,2020,10(11):1480.
- [17] Christy J V,Mourad A H I,Sherif M M,et al.Review of recent trends in friction stir welding process of aluminum alloys and aluminum metal matrix composites[J].Transactions of Nonferrous Metals Society of China,2021,31(11):3281-3309.
- [18] Lee C Y,Lee W B,Kim J W,et al.Lap joint properties of FSWed dissimilar formed 5052 Al and 6061 Al alloys with different thickness[J].Journal of Materials Science,2008,43(9):3296-3304.
- [19] Choudhary S,Choudhary S,Vaish S,et al.Effect of welding parameters on microstructure and mechanical properties of friction stir welded Al 6061 aluminum alloy joints[J].Materials Today Proceedings,2020,25(4):563-569.
- [20] Vysotskiy I V,Malopheyev S S,Mironov S Y,et al.Optimization of friction-stir welding of 6061-T6 aluminum alloy[J].Physics of Mesomechanics,2020,23(5):402-429.
- [21] Elatharasan G,Kumar V S.An experimental analysis and optimization of process parameter on friction stir welding of AA 6061-T6 aluminum alloy using RSM[J].Procedia Engineering,2013,64(2):1227-1234.
- [22] Zhang L,Zhong H,Li S,et al.Microstructure,mechanical properties and fatigue crack growth behavior of friction stir welded joint of 6061-T6 aluminum alloy[J].International Journal of Fatigue,2020,135(6):105556.
- [23] Kalinenko A,Kim K,Vysotskiy I,et al.Microstructure-strength relationship in friction-stir welded 6061-T6 aluminum alloy[J].Materials Science and Engineering A,2020,793(8):139858.
- [24] Kalinenko A,Mishin V,Shishov I,et al.Mechanisms of abnormal grain growth in friction-stir-welded aluminum alloy 6061-T6[J].Materials Characterization,2022,194:112473.
- [25] Du C C,Wang X,Pan Q H,et al.Correlation between microstructure and mechanical properties of 6061-T6 double-side FSW joint[J].Journal of Manufacturing Processes,2019,38(12):122-134.
- [26] Xiao X,Mao Y,Wang X,et al.Effects of curvature direction on friction stir welding lap joint of aluminum alloy “S” curved surface[J].International Journal of Advanced Manufacturing Technology,2023,125(3):4693-4705.
- [27] Rajakumar S,Muralidharan C,Balasubramanian V.Establishing empirical relationships to predict grain size and tensile strength of friction stir welded AA 6061-T6 aluminium alloy joints[J].Transactions of Nonferrous Metals Society of China,2010,20(10):1863-1872.
- [28] 全国焊接标准化技术委员会.焊接接头拉伸试验方法:GB/T 2651—2008[S].北京:中国标准出版社,2008.
- [29] Du C,Pan Q,Chen S,et al.Effect of rolling on the microstructure and mechanical properties of 6061-T6 DS-FSW plate[J].Materials Science and Engineering A,2020,772(1):138692.
- [30] Maisonnette D,Suery M,Nelias D,et al.Effects of heat treatments on the microstructure and mechanical properties of a 6061 aluminium alloy[J].Materials Science and Engineering A,2011,528(6):2718-2724.
- [31] Imam M,Biswas K,Racherla V.On use of weld zone temperatures for online monitoring of weld quality in friction stir welding of naturally aged aluminium alloys[J].Materials and Design,2013,52(1):730-739.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||