基于Euler法的冷喷涂粒子与基体高速冲击过程数值分析Numerical simulation of high velocity impact process in cold spraying based on Euler method
殷硕,王晓放
摘要(Abstract):
利用非线性动力分析软件LS-DYNA,对冷喷涂中铜粒子与铜基体的碰撞过程进行了数值分析。研究冷喷涂过程中沉积粒子与被喷涂基体的变形行为。结果表明:使用Lagrange法,当粒子撞击速度过大时,网格的过度畸变会导致计算的终止,其计算结果与实验结果相比有一定差距。而采用Euler法计算得到的铜粒子与铜基体在碰撞结束后的沉积形貌与实验观察吻合很好,表明模拟结果相对于Lagrange法的计算结果更为精确。此外,Euler法能准确的模拟多粒子共同撞击基体的过程,数值计算得到的多粒子涂层内部结构与实验结果也能很好的吻合。
关键词(KeyWords): 冷喷涂;数值模拟;Euler法;多粒子;高速冲击
基金项目(Foundation): 国家“973”重点基础研究资助项目(2009CB724303);; 国家自然科学基金资助项目(50476075);; 教育部博士研究生学术新人奖资助
作者(Author): 殷硕,王晓放
DOI: 10.13289/j.issn.1009-6264.2011.04.030
参考文献(References):
- [1]Alkimov A P,Kosarev V F,Papyrin A N.A method of cold gas dynamic deposition[J].Dokl Akad Nauk SSSR,1990,315(5):1062-1065.
- [2]Gilmore D L,Dykhuizen R C,Neiser R A,et al.Particle velocity and deposition efficiency in the cold spray process[J].Journal of Thermal SprayTechnology,1999,8(4):576-582.
- [3]Van Steenkiste T H,Smith J R,Teets R E.Aluminum coatings via kinetic spray with relatively large powder particles[J].Surface and CoatingsTechnology,2002,154(2-3):237-252.
- [4]Li C J,Li W Y.Deposition characteristics of titanium coating in cold spraying[J].Surface and Coatings Technology,2003,167(2-3):278-283.
- [5]Grüjicic M,Zhao C L,Tong C,et al.Analysis of the impact velocity of powder particles in the cold-gas dynamic-spray process[J].MaterialsScience and Engineering,2004,368(1-2):222-230.
- [6]Li W Y,Liao H L,Li C J,et al.On high velocity impact of micro-sized metallic particles in cold spraying[J].Applied Surface Science,2006,253(5):2852-2862.
- [7]Li W Y,Liao H L,Li C J,et al.Numerical simulation of deformation behavior of Al particles impacting on Al substrate and effect of surface oxidefilms on interfacial bonding in cold spraying[J].Applied Surface Science,2007,253(11):5084-5091.
- [8]Dykhuizen R C,Smith M F,Gilmore D L,et al.Impact of high velocity cold spray particles[J].Journal of Thermal Spray Technology,1999,8(4):559-564.
- [9]郭辉华,周香林,巫湘坤,等.几种金属基板上冷喷涂铜涂层的试验与模拟[J].材料热处理学报,2009,30(6):158-163.Guo H H,Zhou X L,Wu X K,et al.Preparation and simulation of cold sprayed copper coatings on metal substrate[J].Transactions of Materialsand Heat Treatment,2009,30(6):158-163.
- [10]Hallquist J O.LS-DYNA Theoretical Manual[M].Livermore,Calif,USA:Livermore Software Technology Corporation,1998.
- [11]Johnson C R,Cook W H.Fracture characteristics of three metals subjected to various strains,strain rates,temperatures and pressures[J].Engineering Fracture Mechanics,1985,21(1):31-48.
- [12]Schmidt T,Assadi H,Grtner F,et al.From particle acceleration to impact and bonding in cold spraying[J].Journal of Thermal SprayTechnology,2009,18(5-6):794-808.
- [13]李文亚.粒子参量对冷喷涂层沉积行为、组织演变与性能影响的研究[D].西安:西安交通大学,2005.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||