高Cr马氏体耐热钢焊接接头Ⅳ型蠕变断裂研究进展Research progress on type Ⅳ creep cracking of welded joint of high Cr martensitic heat resistant steel
王延锟,刘子昀,马庆爽,张海莲,贺翔,李会军,高秋志
摘要(Abstract):
Ⅳ型蠕变断裂是焊接接头细晶区在高温、低应力下发生的沿晶脆性断裂,对高Cr马氏体耐热钢焊接接头的高温蠕变性能具有重要影响。本文详细分析了Ⅳ型蠕变断裂过程中的组织转变、断裂机理以及接头的组织变化、多轴应力状态和焊接残余应力对其蠕变性能的影响,并提出了相应的控制措施。同时对现阶段关于高Cr马氏体耐热钢焊接接头Ⅳ型蠕变断裂的研究中存在的问题及盲点进行了分析与概括。
关键词(KeyWords): 马氏体耐热钢;蠕变断裂;焊接接头
基金项目(Foundation): 国家自然科学基金钢铁联合研究基金重点项目(U1960204);国家自然科学基金面上项目(51871042);; 中央高校基本科研业务费(N2023026)
作者(Author): 王延锟,刘子昀,马庆爽,张海莲,贺翔,李会军,高秋志
DOI: 10.13289/j.issn.1009-6264.2021-0195
参考文献(References):
- [1] 吴跃.超临界机组P91管道焊接接头IV型蠕变断裂分析[J].热加工工艺,2019,48(13):168-171.WU Yue.Analysis of IV type creep rupture of welded joint of P91 pipe in supercritical thermal power unit[J].Hot Working Technology,2019,48(13):168-171.
- [2] Sakthivel T,Chandravathi K S,Laha K et al.Influence of joint thickness on type IV cracking behaviour of modified 9Cr-1Mo steel weld joint[J].Materials at High Temperatures,2019,36(3):265-274.
- [3] 孙咸.9%Cr耐热钢接头HAZ中的Ⅳ型裂纹[J].电焊机,2019,49(10):1-9.SUN Xian.Type Ⅳ cracks in HAZ of welded joint for 9%Cr heat-resistant steels[J].Electric Welding Machine,2019,49(10):1-9.
- [4] Francis J A,Mazur W,Bhadeshia H K D H.Estimation of type IV cracking tendency in power plant steels[J].ISIJ International,2004,44(11):1966-1968.
- [5] Hu X,Huang L X,Yan W,et al.Evolution of microstructure and changes of mechanical properties of CLAM steel after long-term aging[J].Materials Science and Engineering A,2013,586:253-258.
- [6] 高秋志,刘永长,汪应玲,等.焊后热处理对高Cr铁素体耐热钢焊接接头的影响[J].材料热处理学报,2014,35(3):91-96.GAO Qiu-zhi,LIU Yong-chang,WANG Ying-ling,et al.Influence of post-weld heat treatment on welded joint of high Cr ferritic heat-resistant steel[J].Transactions of Materials and Heat Treatment,2014,35(3):91-96.
- [7] El-Desoky O E,El-Azim M E A,Elkossy M R.Analysis of creep behavior of welded joints of P91 steel at 600 ℃[J].International Journal of Pressure Vessels and Piping,2019,171:145-152.
- [8] Maruyama K,Sawada K,Koike J I.Strengthening mechanisms of creep resistant tempered martensitic steel[J].ISIJ International,2001,41(6):641-653.
- [9] Gutiérrez N Z,Cicco H D,Marrero J,et al.Evolution of precipitated phases during prolonged tempering in a 9%Cr1%MoVNb ferritic-martensitic steel:influence on creep performance[J].Materials Science and Engineering A,2011,528(12):4019-4029.
- [10] 刘鸿国,李生志,熊伟,等.马氏体耐热钢中Laves相的析出行为[J].材料热处理学报,2015,36(9):109-113.LIU Hong-guo,LI Sheng-zhi,XIONG Wei,et al.Precipitation behavior and influence of Laves phase in martensitic heat resistant steel[J].Transactions of Materials and Heat Treatment,2015,36(9):109-113.
- [11] Gao Q Z,Zhang Y A,Zhang H L,et al.Precipitates and particles coarsening of 9Cr-1.7W-0.4Mo-Co ferritic heat-resistant steel after isothermal aging[J].Scientific Reports,2017,7(1):1-7.
- [12] Zhou X S,Liu Y C,Liu C X,et al.Formation and evolution of precipitates in high Cr ferritic heat-resistant steels[J].Materials Research Innovations,2015,19:S193-S198.
- [13] Suzuki K,Kumai S,Toda Y,et al.Two-phase separation of primary MX carbonitride during tempering in creep resistant 9Cr1MoVNb steel[J].ISIJ International,2003,43(7):1089-1094.
- [14] Yang X,Liao B,Xiao F R,et al.Ripening behavior of M23C6 carbides in P92 steel during aging at 800 ℃[J].Journal of Iron and Steel Research International,2017,24(8):858-864.
- [15] 吴志方,刘超,周帆.两相体系中第二相体积分数对其Ostwald熟化的影响[J].粉末冶金工业,2016,26(5):43-47.WU Zhi-fang,LIU Chao,ZHOU Fan.The effect of volume fraction of secondary phase on Ostwald ripening in two phase system[J].Powder Metallurgy Industry,2016,26(5):43-47.
- [16] Das A,Roy N,Ray A K.Stress induced creep cavity[J].Materials Science and Engineering A,2014,598:28-33.
- [17] Yu Y H,Liu Z D,Zhang C,et al.Correlation of creep fracture lifetime with microstructure evolution and cavity behaviors in G115 martensitic heat-resistant steel[J].Materials Science and Engineering A,2020,788:139468.
- [18] Kassner M E,Hayes T A.Creep cavitation in metals[J].International Journal of Plasticity,2003,19(10):1715-1748.
- [19] Westwood C,Pan J,Crocombe A D.Nucleation,growth and coalescence of multiple cavities at a grain-boundary[J].European Journal of Mechanics / A Solids,2004,23(4):579-597.
- [20] 黄桥生,章亚林,王学,等.T/P92钢焊接接头蠕变损伤的形成[J].理化检验(物理分册),2019,55(3):151-158.HAUNG Qiao-sheng,ZHANG Ya-lin,WANG Xue,et al.Formation of creep damage T/P92 steel welded joints[J].Physical Testing and Chemical Analysis Part A:Physical Testing,2019,55(3):151-158.
- [21] Wen Z X,Yue Z F.On the crystallographic study of growth characterization of isolated void in the grain boundary[J].Computational Materials Science,2007,40(1):140-146.
- [22] Hancock J H.Cavitation without a vacancy flux[J].Metal Science,1970,10(9):319-325.
- [23] Sills R B,Boyce B L.Void growth by dislocation adsorption[J].Materials Research Letters,2020,8(3):103-109.
- [24] Wen J F,Tu S T.A multiaxial creep-damage model for creep crack growth considering cavity growth and microcrack interaction[J].Engineering Fracture Mechanics,2014,123:197-210.
- [25] Wang X,Wang X,Luo B,et al.Analysis of cavity evolution in 9%Cr heat-resistant steel welded joint during creep[J].Engineering Fracture Mechanics,2018,202:394-404.
- [26] 温建锋,轩福贞,涂善东.高温构件蠕变损伤与裂纹扩展预测研究新进展[J].压力容器,2019,36(2):38-50.WEN Jian-feng,XUAN Fu-zhen,TU Shan-dong.Advances in predictions of creep damage and crack growth in components under high temperatures[J].Pressure Vessel Technology,2019,36(2):38-50.
- [27] Wen J F,Srivastava A,Benzerga A,et al.Creep crack growth by grain boundary cavitation under monotonic and cyclic loading[J].Journal of the Mechanics and Physics of Solids,2017,108:68-84.
- [28] Pandey C,Mahapatra M M,Kumar P,et al.Effect of post weld heat treatments on microstructure evolution and type IV cracking behavior of the P91 steel welds joint[J].Journal of Materials Processing Technology,2019,266:140-154.
- [29]■.Grain boundaries of M23C6 particles in high chromium creep resistant steels,stability and effect on creep rate[J].Metalurgija,2015,54(3):493-495.
- [30] 赵雷.P92钢焊接接头的蠕变损伤机理研究[D].天津:天津大学,2009.ZHAO Lei.Study on creep damage mechanism of P92 steel welded join[D].Tianjin:Tianjin University,2009.
- [31] Yokobon A T,Sugiura R,Sato K,et al.The effect of vacancy diffusion and concentration on creep initiation in weldment of a C(T) specimen for high Cr steel[J].Strength,Fracture and Complexity,2018,11(2-3):107-120.
- [32] Yu X,Babu S S,Terasaki H,et al.Correlation of precipitate stability to increased creep resistance of Cr-Mo steel welds[J].Acta Materialia,2013,61(6):2194-2206.
- [33] Zhu S,Yang M,Song X L,et al.Characterisation of Laves phase precipitation and its correlation to creep rupture strength of ferritic steels[J].Materials Characterization,2014,98:60-65.
- [34] Wang Y Y,Kannan R,Li L J.Insight into type IV cracking in Grade 91 steel weldments[J].Materials and Design,2020,190:108570.
- [35] Mishnev R,Dudova N,Fedoseeva A,et al.Microstructural aspects of superior creep resistance of a 10%Cr martensitic steel[J].Materials Science and Engineering A,2016,678:178-189.
- [36] Fedoseeva A,Dudova N,Kaibyshev R.Creep strength breakdown and microstructure evolution in a 3%Co modified P92 steel[J].Materials Science and Engineering A,2016,654:1-12.
- [37] Liu Z,Wang X T,Dong C.Effect of boron on G115 martensitic heat resistant steel during aging at 650 ℃[J].Materials Science and Engineering A,2020,787:139529.
- [38] Abe F,Tabuchi M,Kondo M,et al.Suppression of type IV fracture and improvement of creep strength of 9Cr steel welded joints by boron addition[J].International Journal of Pressure Vessels and Piping,2006,84(1):44-52.
- [39] Kaibyshev R,Mishnev R,Tkachev E,et al.Effect of Ni and Mn on the creep behaviour of 9-10%Cr steels with low N and high B[J].Transactions of the Indian Institute of Metals,2016,69(2):203-210.
- [40] Pandey C,Mahapatra M M,Kumar P.Effect of post weld heat treatments on fracture frontier and type IV cracking nature of the crept P91 welded sample[J].Materials Science and Engineering A,2018,731:249-265.
- [41] Laha K,Chandravathi K S,Parameswaran P,et al.Characterization of microstructures across the heat-affected zone of the modified 9Cr-1Mo weld joint to understand its role in promoting type IV cracking[J].Metallurgical and Materials Transactions A,2007,38(1):58-68.
- [42] Sakthivel T,Nandeswarudu S M,Shruti P,et al.An improvement in creep strength of thermo-mechanical treated modified 9Cr-1Mo steel weld joint[J].Materials at High Temperatures,2019,36(1):76-86.
- [43] Xia Z X,Zhang C,Yang Z G.Control of precipitation behavior in reduced activation steels by intermediate heat treatment[J].Materials Science and Engineering A,2011,528(22):6764-6768.
- [44] Shinozaki,Kuroki.Stress-strain analysis of creep deterioration in heat affected weld zone in high Cr ferritic heat resistant steel[J].Materials Science and Technology,2003,19(9):1253-1260.
- [45] 高秋志.新型高Cr铁素体耐热钢相变行为及焊接性[D].天津:天津大学,2012.GAO Qiu-zhi.Phase transformation behaviors and welding of the modified high Cr ferritic heat-resistant steel[D].Tianjin:Tianjin University,2012.
- [46] Albert,Tabuchi,Hongo,et al.Effect of welding process and groove angle on type IV cracking behaviour of weld joints of a ferritic steel[J].Science and Technology of Welding and Joining,2005,10(2):149-157.
- [47] Wang X,Wang X,Wang C,et al.Effect of multiaxial stress state on creep damage in ASME T92 welded joint[J].Fatigue and Fracture of Engineering Materials and Structures,2020,43(5):907-918.
- [48] Liu Y,Tsukamoto S,Hongo H,et al.Microstructure evolution of fine-grained heat-affected zone of Gr.92 steel welded joint during creep[J].Metallurgical and Materials Transactions A,2019,50(7):3080-3090.
- [49] Zhao L,Jing H Y,Xu L Y,et al.Numerical investigation of factors affecting creep damage accumulation in ASME P92 steel welded joint[J].Materials and Design,2012,34:566-575.
- [50] Tabuchi M,Matsui M,Watanabe T,et al.Creep fracture analysis of W strengthened high Cr steel weldment[J].Journal of the Society of Materials Science,Japan,2003,52(3Appendix):23-28.
- [51] 姜运建,荆洪阳,徐连勇,等.焊接残余应力对P92钢Ⅳ型蠕变开裂的影响[J].焊接学报,2011,32(1):16-20.JIANG Yun-jian,JING Hong-yang,XU Lian-yong,et al.The influence of welding residual stress on type IV creep cracking of P92 steel[J].Transactions of the China Welding Institution,2011,32(1):16-20.
- [52] 张国栋,周昌玉.焊接残余应力对焊接接头蠕变性能的影响[J].焊接学报,2007,28(8):99-102.ZHANG Guo-dong,ZHOU Chang-yu.The influence of welding residual stress on creep properties of welded joint[J].Transactions of the China Welding Institution,2007,28(8):99-102.
- [53] 姜运建.P92钢焊接残余应力场及对高温寿命的影响研究[D].天津:天津大学,2011.JIANG Yun-jian.Study on P92 steel welding residual stress and its effect on the high temperature life[D].Tianjin:Tianjin University,2011.
- [54] 高秋志,刘家咏,刘永长,等.冷却速度对高Cr铁素体耐热钢马氏体相变和微观组织的影响[J].金属热处理,2012,37(5):20-23.GAO Qiu-zhi,LIU Jia-yong,LIU Yong-chang,et al.Influence of cooling rate on martensite transformation and microstructure of high Cr ferritic heat-resistant steel[J].Heat Treatment of Metals,2012,37(5):20-23.
- [55] 胡磊,王学,尹孝辉,等.层间温度对9%Cr热强钢管道多层多道焊接头残余应力的影响[J].金属学报,2018,54(12):1767-1776.HU Lei,WANG Xue,YIN Xiao-hui,et al.Influence of inter-pass temperature on residual stress in multi-layer and multi-pass butt-welded 9%Cr heat-resistant steel pipes[J].Acta Metallurgica Sinica,2018,54(12):1767-1776.
- [56] Francis,Cantin,Mazur,et al.Effects of weld preheat temperature and heat input on type IV failure[J].Science and Technology of Welding and Joining,2009,14(5):436-442.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||