5083铝合金搅拌摩擦焊接头微弧氧化表面防护Surface protection of friction stir welding joint of 5083 aluminum alloy by micro-arc oxidation
鲁亮,薛文斌,金小越,杜建成,李永良
摘要(Abstract):
采用微弧氧化技术在5083铝合金搅拌摩擦焊接头表面制备一层均匀的陶瓷膜。通过扫描电镜(SEM)、X射线衍射(XRD)和显微硬度测试分析了微弧氧化膜的形貌、相组成和显微硬度,并采用浸泡方法研究了微弧氧化膜对焊接接头耐腐蚀性能的影响。结果表明,接头表面微弧氧化膜均匀致密,铝合金焊缝区的显微硬度低于母相区,但微弧氧化膜的硬度比铝合金基体提高一个数量级,并且不同区域对应的微弧氧化膜硬度相同。在0.2 mol/L NaHSO3+0.6 mol/L NaCl溶液中浸泡3天后,未氧化处理的焊接样品表面出现孔蚀,而微弧氧化处理的样品表面没有观察到腐蚀迹象。
关键词(KeyWords): 微弧氧化;陶瓷膜;搅拌摩擦焊;5083铝合金
基金项目(Foundation): 国家自然科学基金项目(51071031);; 北京市自然科学基金项目(2102018)
作者(Author): 鲁亮,薛文斌,金小越,杜建成,李永良
DOI: 10.13289/j.issn.1009-6264.2011.11.027
参考文献(References):
- [1]Paglia C S,Buchheit R G.A look in the corrosion of aluminum alloy friction stir welds[J].Scripta Mater,2008,58:383-387.
- [2]栾国红,North T H,郭德伦,等.铝合金搅拌摩擦焊接头行为分析[J].焊接学报,2002,23(6):62-66.LUAN Guo-hong,NORTH T H,GUO De-lun,et al.Aluminum alloy friction stir welding behavior analysis[J].Trans Chin Weld Inst,2002,23(6):62-66.
- [3]邱寿昆,贺地求,周古昕.2519铝合金搅拌摩擦焊焊缝组织与性能[J].铝加工,2006,(2):5-8.QIU Shou-kun,HE Di-qiu,ZHOU Gu-xin.Structure and property of FSW weld of 2519 aluminum alloy[J].Aluminum Fabrication,2006,(2):5-8.
- [4]Paglia C S,Jata K V,Buchheit R G.A cast 7050 friction stir weld with scandium:microstructure,corrosion and environmental assisted cracking[J].Mater Sci Eng A,2006,424:196-204.
- [5]Rhodes C G,Mahoney M W,Bingel W H,et a1.Effect of friction stir welding on microstructure of 7075 aluminum[J].Scripta Mater,1997,36(1):69-71.
- [6]Ryan P,Prangnell P B.Grain structure and homogeneity of pulsed laser treated surfaces on Al-aerospace alloys and FSWs[J].Mater Sci Eng A,2008,479:65-75.
- [7]周永杰,孙德超,邢丽,等.5A06铝合金搅拌摩擦焊接头组织和应力腐蚀行为分析[J].国外金属加工,2004,25(3):45-49.ZHOU Yong-jie,SUN De-chao,XING Li,et al.Microstructure and stress corrosion cracking behavior of friction stir welded aluminum alloy 5A06[J].J Inter Met Work,2004,25(3):45-49.
- [8]Squillace A,De Fenzo A,Giorleo G,et al.A comparison between FSW and TIG welding techniques:modifications of microstructure and pittingcorrosion resistance in AA 2024-T3 butt joints[J].J Mater Process Technol,2004,152:97-105.
- [9]Xue W,Deng Z,Chen R,et al.Growth regularity of ceramic coatings formed by microarc oxidation on Al-Cu-Mg alloy[J].Thin Solid Films,2000,372:114-117.
- [10]Wang Y M,Jia D C,Guo L X,et al.Effect of discharge pulsating on microarc oxidation coatings on Ti6Al4V alloy[J].Mater Chem Phys,2005,90:128-133.
- [11]Yao Z,Jiang Z,Sun X,et al.Influences of current density on structure and corrosion resistance of ceramic coatings on Ti-6Al-4V alloy by micro-plasmaoxidation[J].Thin Solid Films,2004,468:120-124.
- [12]Xue W,Deng Z,Lai Y,et al.Analysis of phase distribution for ceramic coatings formed by microarc oxidation on aluminum alloy[J].J Am CeramSoc,1998,81(5):1365-1368.
- [13]Xue W,Wang C,Tian H,et al.Corrosion behaviors and galvanic studies of microarc oxidation films on Al-Zn-Mg-Cu alloy[J].Surf Coat Technol,2007,201:8695-8701.
- [14]Yerokhin A L,Nie X,Leyland A,et al.Plasma electrolysis for surface engineering[J].Surf Coat Technol,1999,122:73-93.
- [15]赵世柯,黄勇,黄校先,等.含Al2O3/SiO2体系反应烧结过程中莫来石的形成[J].陶瓷学报,2002,23(3):149-155.ZHAO Shi-ke,HUANG Yong,HUANG Xiao-xian,et al.Mullite formation mechanisms in reaction-sintering of Al2 O3-SiO2 containing mixed powders[J].J Ceram,2002,23(3):149-155.
- [16]Prasad Rao K,Janaki Ram G D,Stucker B E.Improvement in corrosion resistance of friction stir welded aluminum alloys with micro arc oxidationcoatings[J].Scripta Mater,2008,58:998-1001.
- [17]Wadeson D A,Zhou X,Thompson G E,et al.Corrosion behaviour of friction stir welded AA7108 T79 aluminium alloy[J].Corr Sci,2006,48:887-897.
- [18]Starink M J,Deschamp A,Wang S C.The strength of friction stir welded and friction stir processed aluminium alloys[J].Scripta Mater,2008,(58):377-382.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||