基于ABAQUS的镁/钢异种金属激光焊接的数值模拟Numerical simulation of laser welding of magnesium and steel dissimilar metal based on ABAQUS
王正天,江淑园,陈益平,熊震宇,胡德安,程东海
摘要(Abstract):
利用ABAQUS有限元软件对镁/钢异种金属激光焊进行数值模拟,研究焊接过程中温度场及应力场的分布规律,对比分析模拟结果与试验结果并进行验证,从热传递角度分析添加镍箔中间层对镁钢搭接激光焊的影响,对其进行温度场和应力场模拟。结果表明:模拟结果与镁钢激光焊的试验结果较为吻合,镍中间层减缓了钢侧向镁侧的热传递,使镁侧温度梯度减小;应力场模拟结果表明钢侧与焊缝中心线上的残余应力以拉应力为主,垂直于焊缝方向,钢侧与镁侧焊缝及热影响区域的残余应力以拉应力为主;在远离焊缝区域逐渐从拉应力转变为压应力,镁侧的应力转变趋势比钢侧较为缓和;在添加镍箔后,镁侧焊缝整体残余应力集中情况明显改善,应力过渡趋势减缓。
关键词(KeyWords): 激光焊;ABAQUS软件;数值模拟;温度场;应力场
基金项目(Foundation): 国家自然科学基金(51965045)
作者(Author): 王正天,江淑园,陈益平,熊震宇,胡德安,程东海
DOI: 10.13289/j.issn.1009-6264.2021-0039
参考文献(References):
- [1] Li Y,Liu H W,Du Y H,et al.Applications and developments of AHSS in automobile industry[J].Materials Review,2011,25(13):101-104.
- [2] Takahiro,Shinji T,Shingo H,et al.Effects of zinc insert and Al content in mg alloy on the bankability in dissimilar joints of steel and magnesium alloys[J].Proceed Dissolv Society,2009,27(2):183-186.
- [3] Wang X Y,Sun D Q,Yin S Q.Microstructures and mechanical properties of metal inert-gas arc welded Mg-steel dissimilar joints[J].The Chinese Journal of Nonferrous Metals,2015,25(8):2533-2542.
- [4] 曹睿,朱海霞,王清,等.镁/钢异种金属CMT对接熔钎焊连接机理[J].焊接学报2016,5:40-43.CAO Rui,ZHU Hai-xia,WANG Qing,et al.Joining mechanisms of Mg-steel butt welded joints by cold metal transfer method[J].Transactions of the China Welding Institution,2016,5:40-43.
- [5] 程东旭,彭迟,程东海,等.镁钢异种材料TIG熔钎焊接接头力学性能分析[J].南昌航空大学学报,2014,28(4):50-54.CHENG Dong-xu,PENG Chi,CHENG Dong-hai,et al.Mechanical properties analysis of TIG brazing joint with magnesium steel[J].Journal of Nanchang Hangkong University,2014,28(4):50-54.
- [6] 汤贵庭.镁/钢异种金属电阻点焊工艺研究[J].热加工工艺,2018,47(15):225-228.TANG Gui-ting.Study on resistance spot welding of Mg/steel dissimilar metals[J].Hot Working Technology,2008,47(15):225-228.
- [7] Zhou D W,Li T,Xu S H,et al.Numerical and experimental investigations in laser welding for steel and magnesium alloy[J].Lasers in Manufacturing and Materials Processing,2018,5(3):1-15.
- [8] 薛忠明,顾兰,张彦华.激光焊接温度场数值模拟[J].焊接学报,2003(2):79-82.XUE Zhi-ming,GU Lan,ZHANG Yan-hua.Numerical simulation of laser welding temperature field[J].Transactions of Nonferrous Metals Society of China,2003(2):79-82.
- [9] Wu K,He Z,Dong Z,et al.Numerical simulation of the temperature field of cold metal transfer welding pool[J].Mechanika,2016,22(4):285-290
- [10] 惠媛媛,张敏,李杰,等.ULCB钢焊接熔池CET转变数值模拟研究[J].兵器材料科学与工程,2019(6):77-80.HUI Yuan-yuan,ZHANG Min,LI Jie,et al.Numerical simulation on CET transformation of ULCB steel in welding molten pool[J].Ordnance Material Science and Engineering,2019(6):77-80.
- [11] Li C L,Fan D,Huang J K.Residual stress and welding distortion of Al/steel butt joint by arc-assisted laser welding-brazing[J].Transactions of Nonferrous Metals Society of China,2019,29(4):692-700.
- [12] Roy G G,Elmer J W,Debroy T.Mathematical modeling of heat transfer,fluid flow,and solidification during linear welding with a pulsed laser beam[J].Journal of Applied Physics,2006,100(3):034903.1-034903.7.
- [13] Deng D A,Murakawa H.Numerical simulation of temperature field and residual stress in multi-pass welds in stainless steel pipe and comparison with experimental measurements[J].Computational Materials Science,2006(37):269-277.
- [14] Deng D A,Murakawa H,Liang W.Numerical simulation of welding distortion in large structures[J].Computer Methods in Applied Mechanics and Engineering,2007,196(45/48):4613-4627.
- [15] 陈彦宾.现代激光焊接技术[M].1 版.北京:科学出版社,2005:42-43.
- [16] 刘西霞,黄锐,姚刚,等.钛合金薄板激光对接焊温度场的数值模拟[J].激光技术,2013(5):144-148.LIU Xi-xia,HUANG Rui,YAO Gang,et al.Numerical simulation of temperature field in laser butt welding of titanium alloy sheet[J].Laser Technology,2013(5):144-148.
- [17] 刘剑,樊丁,陈秀娟,等.异厚度铝钢电弧辅助激光对接熔钎焊温度场和应力应变场数值模拟[J].焊接学报,2018,39(2):33-38.LIU Jian,FAN Ding,CHEN Xiu-juan,et al.Numerical simulation of temperature field and stress strain field in arc assisted brazing of aluminum steel with different thickness[J].Transactions of the China Welding Institution,2018,39(2):33-38.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||