Mg-9Gd-3Y镁合金PEO工艺制备复相陶瓷层电化学腐蚀行为Electrochemical corrosion behavior of diphase ceramic coating prepared by PEO process on Mg-9Gd-3Y alloy
王萍,王刚,李建平,杨忠,郭永春
摘要(Abstract):
采用等离子体电解氧化(PEO)工艺在Mg-9Gd-3Y镁合金表面制备了复相陶瓷层。通过微观结构分析及电化学测试技术研究了PEO陶瓷层的微观组织及腐蚀行为。结果表明,偏铝酸盐体系中PEO法制备的陶瓷涂层主要由MgO和MgAl2O4相组成,还有少量MgF2相,其中MgAl2O4尖晶石相约占陶瓷层的19.87%,且由非贯通的等离子体放电微孔与喷射沉积复相氧化物组成。浸泡初期,PEO陶瓷层表现出较好的耐蚀性;浸泡后期,陶瓷层腐蚀电流密度Icorr逐渐增大,陶瓷层电阻Rct快速减小,144 h后陶瓷层的保护能力迅速下降,且陶瓷层表面出现点蚀及裂纹萌生;浸泡过程中,交流阻抗谱由浸泡0~72 h的两个容抗弧转变为浸泡144~300 h的单容抗弧和感抗弧组成,表明腐蚀介质已渗透整个陶瓷层,并萌生点蚀。腐蚀产物主要由Mg(OH)2相组成。陶瓷层的腐蚀主要由等离子体放电微孔开始,逐渐向四周蔓延并形成放射状裂纹而加速腐蚀。
关键词(KeyWords): Mg-Gd-Y合金;等离子体电解氧化(PEO);陶瓷层;电化学腐蚀;极化曲线;交流阻抗
基金项目(Foundation): 国家自然科学基金(51401155);; 校级基金(轻合金表面等离子电解氧化及其复合涂层技术)(XAGDXJJ1012)
作者(Author): 王萍,王刚,李建平,杨忠,郭永春
DOI: 10.13289/j.issn.1009-6264.2014.10.035
参考文献(References):
- [1]Song G L,Atrens A.Recent insights into the mechanism of magnesium corrosion and research suggestion[J].Advanced Engineering Materials,2007,9(6):177-183.
- [2]Lunder O,Lein J E,Aune T K R,et al.Role of Mg17Al12phase in the corrosion of Mg alloy AZ91[J].Corrosion,1989,45(10):741-748.
- [3]Gray J E,Luan B.Protective coatings on magnesium and its alloys:A critical review[J].Journal of Alloys and Compounds,2002,336(3):88-113.
- [4]Arrabal R,Matykina E,Viejo F,et al.Corrosion resistance of WE43 and AZ91D magnesium alloys with phosphate PEO coatings[J].Corrosion Science,2008,50(11):1744-1752.
- [5]Arjun D,Uma Rani R,Thota H K,et al.Microstructural,corrosion and nanomechanical behaviour of ceramiccoatingsdeveloped on magnesium AZ31alloy by micro-arc oxidation[J].Ceramics International,2013,39(3):3313-3320.
- [6]Yerokhin A L,Nie X,Leyland A,et al.Plasma electrolysis for surface engineering[J].Surface&Coatings Technology,,1999,122(7):73-93.
- [7]WANG Ping,LI Jian-ping,GUO Yong-chun,et al.Growth process and corrosion resistance of ceramic coatings of micro-arc oxidation on Mg-Gd-Y magnesium alloys[J].Journal of Rare Earths,2010,28(5):798-802.
- [8]GUO Hui-xia,MA Ying.Corrosion behavior of micro-arc oxidation coating on AZ91D magnesium alloy in NaCl solutions with different concentrations[J].Transactions of.Nonferrous Metals Society of China,2012,21(22):1786-1793.
- [9]QIAN Jian-gang,LI Di.EIS Study on corrosion process of anodized film on AZ91D magnesium alloy[J].Journal of Rare Earths,2006,35(8):1280-1284.
- [10]XUE Wen-bin,LAI Yong-chun,DENG Zhi-wei,et al.The properties of coating formed by micro-plasma oxidation on magnesium alloy[J].Material Science&Technology,1997,5(2):89-92.
- [11]Liang J,Guo B G,Tian J,et al.Effects of NaAlO2on structure and corrosion resistance of microarc oxidation coatings formed on AM60B magnesium alloy inphosphate-KOH electrolyte[J].Surface&Coatings Technology,2005,199(3):121-126.
- [12]Barchiche C E,Rocca E,Hazan J.Corrosion behaviour of Sn-containing oxide layer on AZ91D alloy formed by plasma electrolytic oxidation[J].Surface&Coatings Technology,2008,202(17):4145-4152.
- [13]LIU Jun,YING huai,XIONG Dangingsheng.Study on magnesium alloy micro-arc oxidation gained from three kinds of electrolyte systems:Part I.Phase composition and corrosion resistance of oxidation coatings[J].Electroplating&Finishing,2006,25(10):38-42.
- [14]Stern M,Geary A L.Electrochemical polarization:I.A theoretical analysis of the shape of polarization curves[J].Journal of Electrochemical Society,1957,104(1):56-63.
- [15]DUAN H,DU K,YAN C.Electrochemical corrosion behavior of composite coatings of sealed MAO film on magnesium alloy AZ91D[J].Electrochim Acta,2006,51(14):2898-2908.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||