基于断裂特征的镍基单晶高温合金断口定量分析Fracture quantitative analysis of nickel-based single crystal superalloy based on fracture characteristics
滕鹏,李振,张金刚,刘新灵
摘要(Abstract):
研究了DD5、DD6单晶高温合金在应力比R=-1的高周疲劳实验中裂纹扩展特性及定量分析方法。通过观察断口宏微观结构,揭示两种材料的高周疲劳裂纹均起源于内部疏松,且在裂纹扩展第二阶段存在明显疲劳条带特征。利用Forman模型和塑性区模型定量分析裂纹扩展第二阶段应力状态。测量疲劳条带间距并结合Forman模型,计算出裂纹尖端应力强度因子幅值ΔK,结果表明反推应力与名义应力的之间误差均在1.3倍内。通过电子背散射衍射(EBSD)技术表征塑性区尺寸,结合Tresca准则反推疲劳应力,结果表明在裂纹扩展第二阶段随裂纹长度增加,塑性区尺寸相应增大,反推应力随之减小,与利用Forman模型反推结果变化规律一致,但计算误差在2~3倍内,误差大于前者。最后,本文指出未来研究方向,将考虑裂纹张开应力的影响,优化塑性区模型以更精确地表达裂纹扩展第二阶段应力状态。
关键词(KeyWords): 镍基单晶高温合金;Forman模型;塑性区尺寸;断口定量分析
基金项目(Foundation): 国家科技重大专项(J2019-VI-0022-0138)
作者(Author): 滕鹏,李振,张金刚,刘新灵
DOI: 10.13289/j.issn.1009-6264.2025-0218
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