硅烷化处理对烧结钕铁硼永磁材料耐腐蚀性能的影响Effect of silanization treatment on corrosion resistance of sintered NdFeB permanent magnets
张浩,张鹏杰,曹玉杰,刘家琴,衣晓飞,陈静武,吴玉程
摘要(Abstract):
采用环境友好的硅烷化处理技术在烧结钕铁硼磁体表面制备一层硅烷转化膜,对烧结钕铁硼磁体进行暂时性防护。采用正交试验对过程中的工艺参数进行优化。采用冷场发射扫描电子显微镜(SEM)、拉力试验机、动电位极化曲线及中性盐雾试验(NSS)对所制备的硅烷转化膜的形貌、膜/基体之间结合力以及耐腐蚀性能进行研究。结果表明:硅烷转化膜均匀的涂覆在烧结Nd Fe B磁体表面,涂层致密性高、无孔隙、裂纹等缺陷。硅烷转化膜与基体之间的膜/基结合力强度可达14.14 MPa。薄膜耐中性盐雾试验可达12 h,硅烷转化膜在固化过程中醇基之间脱水缩合反应使硅烷转化膜表面形成具有不同交联密度的区域,在Na Cl溶液中交联密度低的区域首先水解溶解是造成磁体表面硅烷转化膜腐蚀失效的主要原因。
关键词(KeyWords): 烧结钕铁硼;永磁材料;硅烷转化膜;耐腐蚀性能;腐蚀机理
基金项目(Foundation): 中国博士后科学基金(2017M612065);; 安徽省重点研究与发展计划项目(1704a0902020)
作者(Author): 张浩,张鹏杰,曹玉杰,刘家琴,衣晓飞,陈静武,吴玉程
DOI: 10.13289/j.issn.1009-6264.2017-0337
参考文献(References):
- [1]Sagawa M,Fujimura S,Togawa N,et al.New material for permanent magnets on a base of Nd and Fe(invited)[J].Journal of Applied Physics,1984,55(6):2083-2087.
- [2]Hu B P.Development of Nd-Fe-B rare earth magnet industry and market prospect[J].Journal of Magnetic Materials and Devices,2012,43(6):1-19.
- [3]Zhou A R,Liang Y L,Chen D M,et al.The effects of deformation temperature and rate on the magnetic properties of Nd-Fe-B magnets made by singlestage hot-deformation[J].Journal of Functional Materials,2012,43:47-50.
- [4]Huang Y L,Liu Z W,Zhong X C,et al.Diffusion of Nd-rich phase in the spark plasma sintered and hot deformed nanocrystalline Nd Fe B magnets[J].Journal of Applied Physics,2012,111(3):2993.
- [5]Constantinescu C,Patroi E,Codescu M,et al.Effect of nitrogen environment on Nd Fe B thin films grown by radio frequency plasma beam assisted pulsed laser deposition[J].Materials Science and Engineering B,2013,178(4):267-271.
- [6]Ma Y G,Li R S,Yang Z,et al.Effects of additive elements(Cu,Zr,Al)on morphological and magnetic properties of Nd Fe B thin films with perpendicular magnetic anisotropy[J].Materials Science and Engineering B,2005,117(3):287-291.
- [7]Sinnecker E H C P,Ferrara E,Tiberto P,et al.Magnetic properties of Ga substituted Nd-Fe-B composite[J].Journal of Magnetism&Magnetic Materials,1999,196-197(5):291-292.
- [8]Song L,Wang Y,Lin W,et al.Primary investigation of corrosion resistance of Ni-P/Ti O2,composite film on sintered Nd Fe B permanent magnet[J].Surface and Coatings Technology,2008,202(21):5146-5150.
- [9]Li J,Mao S,Sun K,et al.Al N/Al dual protective coatings on Nd Fe B by DC magnetron sputtering[J].Journal of Magnetism and Magnetic Materials,2009,321(22):3799-3803.
- [10]Wongsarat W,Sarapirom S,Aukkaravittayapun S,et al.Plasma immersion ion implantation and deposition of DLC coating for modification of orthodontic magnets[J].Nuclear Instruments and Methods in Physics Research,2012,272(3):346-350.
- [11]Ali A,Ahmad A.Corrosion protection of sintered Nd Fe B magnets by CAPVD Ti2N coating[J].Materials and Corrosion,2015,60(5):372-375.
- [12]Walton A,Speight J D,Williams A J,et al.A zinc coating method for Nd-Fe-B magnets[J].Journal of Alloys and Compounds,2000,306(1/2):253-261.
- [13]李青,王菊平,张亮,等.烧结型Nd Fe B永磁材料表面磷化膜的制备及耐蚀性能研究[J].中国稀土学报,2008,26(3):339-345.LI Qing,WANG Ju-ping,ZHANG Liang,et al.Preparation and corrosion resistance of phosphating conversion coatings on sintered Nd Fe B magnet[J].Journal of the Chinese Rare Earth Society,2008,26(3):339-345.
- [14]吕保林,王红强,刘庆业,等.Nd Fe B永磁体表面磷化处理及其磷化膜的研究[J].材料保护,2007,40(3):30-32.LBao-lin,WANG Hong-Qiang,LIU Qing-ye,et al.Phosphating of Nd Fe B permanent magnet and the microstructure and corrosion resistance of the phosphating films[J].Materials Protection,2007,40(3):30-32.
- [15]朱丹青,Wim J van Ooij,王一建,等.金属表面硅烷处理技术[J].电镀与涂饰,2009,28(10):67-71.ZHU Dan-qing,Wim J van Ooij,WANG Yi-jian,et al.The metal surface silane processing technology[J].Electroplanting and Finishing,2009,28(10):67-71.
- [16]Zhang P,Liu J,Xu G,et al.Anticorrosive property of Al coatings on sintered Nd Fe B substrates via plasma assisted physical vapor deposition method[J].Surface and Coatings Technology,2015,282:86-93.
- [17]Ramezanzadeh B,Attar M M.Studying the corrosion resistance and hydrolytic degradation of an epoxy coating containing Zn O nanoparticles[J].Materials Chemistry and Physics,2011,130(3):1208-1219.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||