灰铸铁HT250的低周疲劳行为Low cycle fatigue behavior of gray cast iron HT250
袁永立,何国球,樊康乐,佘萌,卢棋,刘晓山,朱旻昊
摘要(Abstract):
研究了取样于汽车发动机缸体上的HT250灰铸铁的常温低周疲劳行为。对循环应力-应变和应变-疲劳寿命数据进行了分析,给出了该材料在常温下的疲劳参数。循环应力响应行为表明,HT250灰铸铁在较小应变幅下经历初期循环硬化、循环软化、断裂;而较大应变幅下几乎无硬化阶段,循环软化至断裂,原因在于循环形变过程中位错之间以及位错与石墨、夹杂物之间的相互作用。疲劳断口分析表明:疲劳裂纹萌生于片状石墨尖端,夹杂物及局部软点,且沿石墨扩展;疲劳断裂的方式是准解理脆断和沿晶断裂的复合机制,断口有解理面和二次裂纹,并存在韧性断裂特征;断口附近的气孔、夹杂等铸造缺陷较多,部分石墨片互相连接成网状,导致局部区域强度降低,促进失效。
关键词(KeyWords): HT250灰铸铁;低周疲劳;循环应力响应;疲劳裂纹
基金项目(Foundation): 牵引动力国家重点实验室开放课题(TPL1306)
作者(Author): 袁永立,何国球,樊康乐,佘萌,卢棋,刘晓山,朱旻昊
DOI: 10.13289/j.issn.1009-6264.2014.05.029
参考文献(References):
- [1]Xin Tong,Fu-hai Li,Min Liu,et al.Thermal fatigue resistance of non-smooth cast iron treated by laser cladding with different self-fluxing alloys[J].Optics&Laser Technology,2010,42:1154-1161.
- [2]ZHAO Xin,WANG Jin-feng,JING Tian-fu.Gray cast iron with directional graphite flakes produced by cylinder covered compression process[J].Journal of Iron and Steel Research,International,2007,14(5):52-55.
- [3]O’Rourke R.Cast iron:The engineered metal[J].Adv Master Process,2001,159:65-68.
- [4]Ahmet Akdemira,Recai Kus,Mehmet Simsirc.Investigation of the tensile properties of continuous steel wire-reinforced gray cast iron composite[J].Materials Science and Engineering,2011,528:3897-3904.
- [5]Bagnoli F,Dolce F,Bemabe M.Thermal fatigue cracks of firefighting vehicles gray iron brake discs[J].Engineering Fatigue Analysis,2009,16:152-163.
- [6]Xin Tong,Hong Zhou,Lu-quan Ren,et al.Effects of graphite shape on thermal fatigue resistance of cast iron with biomimetic non-smooth surface[J].International Journal of Fatigue,2009,31:669-677.
- [7]Costa N,Silva F S.On a new temperature factor to predict the fatigue limit at different temperatures[J].International Journal of Fatigue,2011,33:624-631.
- [8]宋谋胜,冉茂武,孔圆圆,等.铸造A356铝合金的低周疲劳行为[J].中国有色金属学报,2011,27(3):538-542.SONG Mou-sheng,RAN Mao-wu,KONG Yuan-yuan,et al.Low cycle fatigue behavior of cast A356 aluminum alloys[J].The Chinese Journal of Nonferrous Metals,2011,27(3):538-542.
- [9]高聿为,王威,荆天辅,等.热压变形对灰口铸铁石墨形态的影响[J].材料热处理学报,2004,25(4):49-52.GAO Yu-wei,WANG Wei,JING Tian-fu,et al.The influence of thermal deformation on graphite of gray cast iron[J].Transactions of Materials and Heat Treatment,2004,25(4):49-52.
- [10]何毅,沈保罗,李莉,等.A型和D型石墨合金灰铸铁断口形貌对比分析[J].现代铸铁,2009,2:85-88.HE Yi,SHEN Bao-luo,LI Li,et al.An investigation on fracture morphology differences between gray irons with A-Type and D-Type graphite[J].Modern Cast Iron,2009,2:85-88.
- [11]Willidal Th,Bauer W,Schumacher P.Stress/strain behavior and fatigue limit of grey cast iron[J].Materials Science and Engineering A,2005,413:578-582.
- [12]高玉魁.超高强度钢喷丸表面残余应力在疲劳过程中的松弛规律[J].材料热处理学报,2007,28(S1):102-105.GAO Yu-kui.Shot-peened surface residual stress relaxationduring fatigue for ultra-high strength steel[J].Transactions of Materials and Heat Treatment,2007,28(S1):102-105.
- [13]杨铁洪,王德志,程仕平.GH4033镍基合金高温低周疲劳行为的研究[J].金属热处理,2006,31(7):26-28.YNG Tie-hong,WANG De-zhi,CHENG Shi-ping.Study on high temperature low-cycle fatigue behavior of GH4033 nickel-based alloy[J].Heat Treatment of Metals,2006,31(7):26-28.
- [14]莫德锋,何国球,丁向群,等.拉压及拉-扭载荷下6063铝合金的疲劳行为[J].材料科学与工程学报,2009,27(1):36-39.MO De-feng,HE Guo-qiu,DING Xiang-qun,et al.Fatigue behavior of 6063 alloy under tension and combined tension and torsion loadings[J].Journal of Materials Science&Engineering,2009,27(1):36-39.
- [15]程海明,杨川,王林梅,等.不同硅碳比灰铸铁的残余应力测定及分析[J].铸造技术,2008,29(11):1494-1497.CHENG Hai-ming,YANG Chuan,WANG Lin-mei,et al.Residual stress measurement and analysis of gray cast iron with different Si/C ratio[J].Foundary Technology,2008,29(11):1494-1497.
- [16]Collini L,Nicoletto G,Konecna R.Microstructure and mechanical properties of pearlite gray cast iron[J].Materials Science and Engineering A,2008,488:529-539.
- [17]Xiaolei Xu,Zhiwei Yu.Failure analysis of a diesel engine cylinder head[J].Engineering Failure Analysis,2006,13:1101-1107.
- [18]林浩,郭学锋,徐春杰,等.HT300合成铸铁力学性能及断裂特征[J].铸造,2010,59(9):947-950.LIN Hao,GUO Xue-feng,XU Chun-jie,et al.Mechanical properties and fracture characteristics of HT300 synthetic grey cast iron[J].Foundary,2010,59(9):947-950.
文章评论(Comment):
|
||||||||||||||||||
|
||||||||||||||||||